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MANUALE D’USO ROUTE - rev. 2 – 10/01 

     

 

 

8

 
- anchor the pump to an adequate base plate having a mass at least 5 times that of the pump 
- do not use anti-vibration mounts to fix the pump  
- anti-vibration joints are recommended on the pipe connections 
- manually verify that all rotating parts are free to turn without abnormal friction by turning the motor cooling 

fan 

- make sure that the power supply is compatible with the data shown on the pump motor identification plate 
- connect the motor to the power supply via a  magnetic/thermal control switch 
- ensure that star-delta starting is implemented for motors whose power is more than 15kW  
- install emergency stop devices to switch off the pump in case of low liquid level (floating, magnetic, 

electronic, pressure- sensitive) 

- ambient temperature as a function of the physical-chemical characteristics of the liquid to be pumped and 

in any case not greater or lower than the interval indicated in the GENERAL HINTS 

- other environmental conditions in accordance with the IP protection of the motor 
- install a drainage pit to collect any liquid overflow from the base drainage channel due to normal 

maintenance work  

- leave enough free space around the pump for a person to move 
- leave free space above the pump for lifting operations 
- highlight the presence of aggressive liquids with coloured tags following the local safety regulations 
- do not install the pump (made in thermoplastic material) in close proximity to heating apparatus 
- do not install the pump in areas subject to solid or liquid matter falling 
- do not install the pump in an explosive atmosphere unless  the motor and its coupling have been 

adequately pre-arranged 

- do not install the pump in close proximity to workplaces or crowded areas 
- install extra protection guards for the pump or persons as the need arises 

install a spare equivalent pump in parallel 

 

8.3 START-UP 

verify that the instructions outlined in the INSTALLATION have been followed 

- verify the correct direction of rotation (clockwise from the motor side) supplying the motor with short 

impulses 

- ensure that the NPSH available is greater than that required by the pump (in particular for hot liquids, 

liquids with high vapour pressure, very long suction pipes or negative suction lift) 

- close the drain valve (pos. 19); totally flood the suction pipe and the pump 
- start the pump with the suction valve completely open and the discharge valve partially closed 
- slowly regulate the flow by opening or closing the discharge valve (never the suction valve). Make sure that 

the power absorbed by the motor does not exceed the rated one indicated on the motor  identification plate 

- do not operate the pump at the limit values of its performance curve: maximum head (discharge valve 

excessively closed) or maximum capacity (total absence of drops and geodetic head on the discharge side) 

- set the operating point to that for which the pump was requested 
- ensure that there are no abnormal vibrations or noise due to inadequate mounting or cavitation 
- avoid short and/or frequent starts by properly setting the control devices 
- ensure that the temperature, pressure and liquid characteristics are as those specified at the time of order. 
 

Summary of Contents for TMR 06.10

Page 1: ...5 flangiate JIS 2 2 3 3 5 Year of manufacture Part number 4 5 1 TABLE OF CONTENTS 1 TABLE OF CONTENTS 1 2 DISASSEMBLING SEQUENCE 2 2 1 HYDRAULIC PARTS LEGEND 3 2 2 MOTOR PARTS LEGEND 3 3 IDENTIFICATION CODES 4 4 GENERAL NOTES 4 5 OPERATING PRINCIPLE 5 6 MOTOR 6 7 DRY RUNNING SURVEY 6 8 INSTRUCTIONS ON INSTALLATION AND USE 7 8 1 TRANSPORT 7 8 2 INSTALLATION 7 8 3 START UP 8 8 4 USE 9 8 5 SHUTDOWN 9...

Page 2: ...oves protective glosses and acid proof clothing when disconnecting and washing the pump disconnect hydraulic connections leave enough time for the residual liquid to exit the pump casing and atmosferic air to fill the empty volume wash the pump before starting maintenace operations do not scatter the washing liquid in the environment before attempting to dismantle the pump ensure that its motor is...

Page 3: ...8 412 OR VOLUTE CASING 1 1 2 9 162 REAR CASING 1 1 2 2 MOTOR PARTS LEGEND STRUMENTI Screw driver Type Phillips punch φ 4 mm Spanner No 13 NOTE OPERATIVE Unscrew the connections POS 10 Remove the collar from the drive magnet assembly using the punch see paragraph 9 1 10 11 12 13 14 15 16 17 18 Fig 2 2 A disassembling sequence MOTOR PARTS Pos Ref Part name Q ty Disassembling steps sequence Spare sto...

Page 4: ...on ordering The pump s performance capacity head rpm is defined upon ordering and specified on the identification plate TMR and pumps are centrifugal horizontal single stage coupled to a non synchronous electric motor via a magnetic coupling with axial inlet and radial outlet for connection to the hydraulic system They are foot mounted for floor fixing TMR pumps are not self priming R1 R2 executio...

Page 5: ...nd by creating a depression in the center it allows the liquid to flow from the central suction side Then flowing through the impeller s blades the fluid acquires energy and is conveyed towards the outlet MECHANICALLY different from the traditional centrifugal pumps in the impeller motion drive thanks to the magnetic field created between the primary outer magnet and the inner magnet not visible b...

Page 6: ...ning times but always when the motor power is above 15kW 20 HP All this is also to safeguard the structure of the pump Protection level The initials IP are followed by two numbers The first number indicates the level of protection against penetration of solid objects and in particular 4 for solids whose dimension is greater than 1mm 5 for dust eventual internal deposits will not harm operation 6 f...

Page 7: ...t and straight 5 YES pipe fixing parts 6 Fluid speed suction 2 5 m s 7 YES check valve especially for long vertical or horizontal pipes compulsory with parallel pumps 8 YES adjusting gate valve on outlet 9 speed of delivered fluid 3 5 m s max 10 YES attachment for gauge or safety pressure switch 11 NO elbow joints and other parts on the pump discharge and suction lines 12 With negative suction lif...

Page 8: ... in areas subject to solid or liquid matter falling do not install the pump in an explosive atmosphere unless the motor and its coupling have been adequately pre arranged do not install the pump in close proximity to workplaces or crowded areas install extra protection guards for the pump or persons as the need arises install a spare equivalent pump in parallel 8 3 START UP verify that the instruc...

Page 9: ...s 2 to 30 days depending on the type of liquid and the operating conditions of the in line and foot filters as well as of the bottom valve the presence of liquid below the pump could be a clue to pump problems excessive current consumption could be an indication of impeller problems unusual vibrations could be due to unbalanced impeller due to damage or presence of foreign material obstructing its...

Page 10: ...avoiding radial movements Fig 9 1 C disassembly the MOTOR PARTS unscrew the 4 Phillips drive screws inside the drive magnet assembly POS E in Fig 9 1 D warning During the use of screw driver inside the drive magnet assembly you must oppose the magnetic attraction warning After unscrewing the 4 screw POS E in Fig 9 1 D insert the punch φ 4mm in one of two extraction holes POS D in Fig 9 1 D to remo...

Page 11: ...force keeping the hydraulic parts by the inlet and the outlet connectors Fig 9 3 A Right location of the strainer on the motor flange Fig 9 3 B Allowed position of the hydraulic parts warning Locate the strainer on the motor flange as shown in Fig 9 3 A the right location of the strainer allow the assembly of the hydraulic parts as shown in Fig 9 3 B if necessary insert sockets POS B in the back o...

Page 12: ...n in Fig 9 3 F is 3 mm Fig 9 3 F Correct alignment sub assembly impeller shaft 10 SAFETY RISKS WARNING MAGNETIC FIELDS Magnetic pumps contain some of the most powerful magnets in existence The magnets are positioned on the back of the impeller and the outer magnet housing The magnetic fields may adversely affect persons fitted with electronic devices e g pacemakers and defibrillators such persons ...

Page 13: ...t need to intervene is due to the pump running dry in manually operated plants This is generally due to the suction valve being open at start up or the suction tank being emptied without stopping 10 1 INSTALLATION AND COMMISSIONING PERSONNEL Interventions allowed only to specialised personnel who may eventually delegate to others some operations depending on specific evaluations technical capabili...

Page 14: ...ng of materials for dry rotation 10 bottom valve blocked by mud or other debris 11 bottom valve insufficiently immersed 12 bottom valve faulty thereby causing suction valve to empty when pump stops 13 magnets release a much greater specific weight and flow rate of liquid than planned Pump discharge rate or pressure insufficient see 01 02 03 04 05 06 10 11 12 13 14 system s resisting head is greate...

Page 15: ...SI 89 89 89 89 89 KA ANSI 98 98 98 98 98 d x z ISO 18 x 4 18 x 4 18 x 4 18 x 4 18 x 4 d x z ANSI 16 x 4 16 x 4 16 x 4 16 x 4 16 x 4 MOTOR IEC 60 Hz Model TMR 07 11 07 14 11 15 11 23 17 25 IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 a1 67 67 67 67 67 L 385 405 385 405 430 405 430 478 430 478 487 Q 75 75 75 75 75 h1 80 90 80 90 90 100 90 100 112 h2 130 130 130 130 130 r 199 205 199 205...

Page 16: ... 3 7 8 d x z ISO 3 4 x 4 3 4 x 4 3 4 x 4 3 4 x 4 3 4 x 4 d x z ANSI 5 8 x 4 5 8 x 4 5 8 x 4 5 8 x 4 5 8 x 4 MOTOR NEMA 60 Hz Model TMR 07 11 07 14 11 15 11 23 17 25 NEMA frame 56 145 143 145 145 184 145 184 184 a1 2 21 32 2 21 32 2 21 32 2 21 32 2 21 32 L 14 15 16 16 15 16 15 15 16 16 15 16 16 15 16 19 3 8 16 15 16 19 3 8 19 3 8 Q 2 15 16 2 15 16 2 15 16 2 15 16 2 15 16 h1 3 1 2 3 1 2 3 1 2 4 1 2 ...

Page 17: ...17 25 Execution N P S N P S N P S N P N Version W R G F W R G F W R G F W R G F W R G F W R G F W R G F W R G F W R G F W R G F W R G F W R G F IEC frame 80A 80B 90S 80B 90S 90L 90S 90L 100 90L 100 112 KW 0 75 1 1 1 5 1 1 1 5 2 2 1 5 2 2 3 2 2 3 4 NEMA frame 56 145 143 145 145 184 145 184 184 HP 1 1 2 1 2 3 2 3 5 3 5 5 noise dB A 45 50 55 60 60 vibration mm s DeA BSP NPT 1 1 1 1 1 DeM BSP NPT 1 1 ...

Page 18: ...all the proofs of the irregularity must be collected in order to substantiate any claims against the carrier WARRANTY Specifications dimensions and any other information contained in our catalogues is to the best of our knowledge accurate However the above information is merely illustrative and is subject to modification without warning In all cases we reserve the right to at any moment make any c...

Page 19: ... voids all contractual warranty rights and warranty rights under the terms of Articles 1667 and 1668 of the Civil Code TERMS OF PAYMENT AND RETENTION OF TITLE Only the terms of payment set out in the approved documents are valid We retain title to the goods sold until the goods have been paid for in full We have the right to cease or suspend deliveries if the purchaser should fall into arrears wit...

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