Arctic Cat DVX 300 2010 Operator'S Manual Download Page 84

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CHANGE OF ADDRESS/OWNERSHIP

ARCTIC CAT INC.

PRODUCT SERVICE AND

WARRANTY DEPT.

P.O. BOX 810

THIEF RIVER FALLS, MN 56701

Summary of Contents for DVX 300 2010

Page 1: ...perator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information SHARE OUR P...

Page 2: ...d instruction est disponible pour les propri taires canadiens com posez le 1 613 739 1535 Particularly important information is distinguished in this manual by the fol lowing notations California Prop...

Page 3: ...You will gain the respect of others We also advise you to strictly follow the recommended maintenance pro gram as outlined This preventive maintenance program is designed to ensure that all critical...

Page 4: ...Seat Latch 55 Safety Flag Bracket 55 Rack Loading Front and Rear Utility 56 Trailering and Towing Utility 56 Transporting ATV 56 Gasoline Oil Lubricant 57 Break In Procedure 58 GENERAL MAINTENANCE 59...

Page 5: ...around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall...

Page 6: ...ate this ATV Some operators at the age of 16 may not be able to operate an ATV safely Parents should supervise the use of the ATV at all times Parents should permit continued use only if they determin...

Page 7: ...follow these age recom mendations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate...

Page 8: ...vision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual computer based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le...

Page 9: ...Anyone who rides the ATV should read and under stand this information before riding The labels should be considered as per manent parts of the ATV If a label comes off or becomes hard to read contact...

Page 10: ...WARNING Indicates a potential hazard that could result in a serious injury or death 8 Warning Labels Utility KM152A...

Page 11: ...WARNING Indicates a potential hazard that could result in a serious injury or death 9 Warning Labels DVX KM169D...

Page 12: ...hts 3 Hand Brake Lever 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Auxiliary Brake Pedal 8 Starter Button 9 Emergency Stop Switch 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limite...

Page 13: ...eadlight 3 Hand Brake Lever 4 Fuel Valve 5 Choke Lever 6 Seat Lock Lever 7 Auxiliary Brake Pedal 8 Shift Lever 9 Brake Lever Lock 10 Emergency Stop Switch 11 Key Switch 12 Reverse Override Button 13 T...

Page 14: ...n authorized Arctic Cat ATV dealer or call 1 800 887 2887 U S or 1 613 739 1535 Canada WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of an ATV by childr...

Page 15: ...Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate an ATV on public streets roads or high ways WARNING POTENTIAL HAZARD Opera...

Page 16: ...ci dent HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and ot...

Page 17: ...HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overtu...

Page 18: ...turn more easily on steep hills than on level surfaces or small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills befor...

Page 19: ...er open the throttle suddenly or make sudden gear changes The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could...

Page 20: ...ures as described in this Operator s Manual Avoid hills with slippery or loose surfaces Shift your weight to the uphill side of the ATV WARNING POTENTIAL HAZARD Stalling rolling backwards or improperl...

Page 21: ...ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at slow speeds and on level smooth t...

Page 22: ...increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this O...

Page 23: ...4 You ll find it important to dress cor rectly for ATV riding in order to pre vent scraped skin and serious head injuries It s easy and could save you time in the long run not having to con tend with...

Page 24: ...o completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sun glasses for proper eye protection Sun glasses are not recommended they don t prevent objects fr...

Page 25: ...ld indicate they need to be replaced 2 CONTROLS AND CABLE With the engine running and brake applied check all transmission posi tions forward neutral and reverse A Brakes Squeeze your brake lever and...

Page 26: ...ar full left and full right Check that there is no binding restrictions free play or looseness in steering components Check and clean the drive chain and sprockets of foreign material and debris Check...

Page 27: ...n to you the emergency personnel will want to know who you are and whom to con tact It s possible you may be in no condition to give them that informa tion Put your I D in your pocket before you ride...

Page 28: ...en put your left foot on the footrest 2 Grab the right side handlebar 3 Swing your leg over the seat and set your right foot down on the right side footrest 4 Get seated in a comfortable posi tion 5 A...

Page 29: ...ts to decrease or if the engine starts to stall move the choke lever to the left until RPM increases then as the RPM stabilizes move the choke lever to the OFF position 6 Run the engine for at least 1...

Page 30: ...lever then apply the hand brake 2 If the wheels lock release the brake for a second then apply it again 3 When coming to a complete stop release the throttle lever com pletely 4 Never ride the brake E...

Page 31: ...S Consumer Product Safety Commission CPSC say that inexperienced riders who don t use safe riding techniques are 13 times more likely to have an ATV accident than riders who have over 1 month of expe...

Page 32: ...rn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lifting and make the turn wider if possible ATV 0013 ATV 002...

Page 33: ...TV tires on the ground straighten out the handlebars as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only...

Page 34: ...hill side 5 If you re to the left of the ATV turn the handlebar all the way left 6 Partially release the brake but lightly hold the brake lever 7 Let the ATV roll to your right side until it faces sli...

Page 35: ...nd try climbing again OR 5 If you have lost all forward motion follow the K turn procedure Never Operate Up or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well...

Page 36: ...onditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The dif...

Page 37: ...contact with the obstacle 6 Lean forward and release the throt tle when the front tires clear the obstacle 7 Keep your body loose to absorb any shock 8 If the ATV starts tipping shift your weight to...

Page 38: ...r brakes 4 When you come to a stop follow the procedure for the K turn 5 If the ATV continues to roll back ward dismount immediately on the uphill side Crossing Water Your ATV can only handle water up...

Page 39: ...NOTE After riding through water mud snow or slush it is important to dry both brake sys tems before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before...

Page 40: ...a major problem with the brakes tires or engine 1 2 3 Never Sometimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you...

Page 41: ...ified during daytime are much more difficult to see and avoid When night riding make sure the lights are properly adjusted and in good working order Reduce speed do not over drive the headlight Never...

Page 42: ...vehicles coming that means you re invisible too Hikers With the renewed interest in hiking camping and other outdoor activities people can show up in remote areas where you would never expect them For...

Page 43: ...load capacity rating The combined weight limit including you and your personal items is a specified amount so consult the Load Capacity Ratings Chart and monitor it carefully Extra weight on the ATV...

Page 44: ...h could lead to an accident Never modify the ATV with improper installation or use of improper accessories All parts and accessories installed on this ATV must be genuine Arctic Cat parts and accessor...

Page 45: ...best defense is to check out your local state or provincial ATV laws before rid ing It ll also make sure that you can continue to ride in your favorite areas The quickest way to have a land area clos...

Page 46: ...are responsible for their supervi sion Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter h...

Page 47: ...of 16 oper ate your ATV Arctic Cat and the ATV Safety Institute recommend that all ATV operators ride the appropriate sized ATV according to age Category Age Years Speed Limitations MPH NOTES Y 12 12...

Page 48: ...ructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illus...

Page 49: ...Inflation Pressure Front 27 6 kPa 4 0 psi Tire Inflation Pressure Rear 24 1 kPa 3 5 psi MISCELLANY Dry Weight Approx 216 4 kg 477 lb 192 8 kg 425 lb Gas Tank Capacity 12 8 L 3 39 U S gal 12 8 L 3 39 U...

Page 50: ...ed on each key Use this number when ordering a replacement key ATV 0055 CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions KM185 OFF position All electrical circui...

Page 51: ...apply the brake to the rear wheels KM130 Hand Brake Lever The hand brake is considered to be the normal operating main brake The hand brake should be applied whenever braking is needed Apply the brake...

Page 52: ...t OFF HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in...

Page 53: ...1C Choke Lever The choke lever is used to help start a cold engine Move the lever to the left to activate the choke Return the lever to the right position to de activate the choke Throttle Lever Contr...

Page 54: ...i tion The light will go out when the lever is moved to another posi tion 2 High Beam Indicator A blue light will illuminate when the engine is running the ignition switch is in the LIGHTS position an...

Page 55: ...smis sion is shifted into reverse gear The light will go off when shifted out of reverse SPEEDOMETER LCD Utility KM123B 1 Mode Set Button 1 In conjunc tion with Mode Set Button 2 shifts the LCD throug...

Page 56: ...ns 1 and 2 until the hour display flashes then release both buttons and again press Mode Set Button 2 to select the desired hour When the desired hour is dis played release the button NOTE The clock d...

Page 57: ...engine With the ATV on a level sur face the oil level should be visible at any point between the level marks KM180 SEAT LATCH 1 To remove the seat push the seat latch lever to the left located at the...

Page 58: ...ge the brake lever lock 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not rec ommended because it can...

Page 59: ...ic Cat lubri cants The recommended lubricant transmis sion and rear drive is SAE approved 80W 90 hypoid This lubricant meets all of the lubrication requirements of the Arctic Cat ATV Filling Gas Tank...

Page 60: ...hrottle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission com ponent mating process and then unload allowing components to cool Although it...

Page 61: ...nctioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not fee...

Page 62: ...ections I I Engine nuts and bolts I I Engine oil screen 62 C C Frame welds racks I I Gas vent hoses 55 I Inspect every time before riding 55 Replace every 2 years Headlight taillight brakelight 75 76...

Page 63: ...ch will sat isfy the coldest anticipated weather conditions of the area in accordance with the coolant manufacturer s recom mendations While the cooling system is being filled air pockets may develop...

Page 64: ...icate the ends of the cables periodically with a good cable lubricant Engine Oil and Screen NOTE Refer to the recom mended oil viscosity chart on page 57 in this manual for the proper engine oil Chang...

Page 65: ...intervals The transmis sion should always be warm when the lubricant is changed so it will drain easily and completely 1 Park the ATV on level ground 2 Remove the fill plug Be careful not to allow con...

Page 66: ...heck the brake fluid level in the auxil iary brake fluid reservoir If the level in the reservoir is below the LOWER mark add DOT 4 brake fluid KM137 Brake Hoses Carefully inspect the hydraulic brake h...

Page 67: ...lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service PROTECTIVE RUBBER BOOTS The protective boots should be inspected periodically according to the M...

Page 68: ...the battery and battery com partment with soap and water NOTE If battery posts cable ends or the battery case has a build up of white green powder residue apply water and baking soda to neutralize aci...

Page 69: ...eries be con nected to a maintenance charger during storage or any extended period of non use The charger MUST have an automatic float storage safe or pulse mainte nance mode to avoid battery dam age...

Page 70: ...h as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with th...

Page 71: ...rk plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced o...

Page 72: ...kept clean If the ATV is used under normal conditions service the filter at the intervals speci fied If operated in dusty wet or muddy conditions inspect and service the filter more frequently Use th...

Page 73: ...fender Tighten the two screws securely AIR FILTER Engine The air filter inside the air filter hous ing must be kept clean to provide good engine power and gas mileage If the ATV is used under normal c...

Page 74: ...chain condition and adjustment should be inspected each day before you ride Always follow the guidelines below for inspecting and servicing the drive chain Inspecting Condition Inspect the drive chai...

Page 75: ...he rear of the axle housing then loosen the cap screw 2 on the front of the brake caliper 2 Install an appropriate pin through the axle hub and rear sprocket KM158A 3 With a person seated on the ATV c...

Page 76: ...ongly recommended to carry a plug type repair kit and a tire pump along WHEELS 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Elevate...

Page 77: ...ht bulb do not touch the glass portion of the bulb If the glass is touched it must be cleaned with a dry cloth before installing Skin oil residue on the bulb will shorten the life of the bulb To repla...

Page 78: ...SES The fuse box with three active fuses and one spare fuse is located under the seat near the battery KM102 NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lif...

Page 79: ...ust sys tem with a clean cloth 6 Apply light oil to the upper steer ing post bushing plungers of the shock absorbers and drive chain 7 Tighten all nuts bolts cap screws and screws Make sure rivets hol...

Page 80: ...Charge the battery then install Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all con trols headlights taillight bra...

Page 81: ...tteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eli gi...

Page 82: ...ler has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV deal...

Page 83: ...at will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WAR...

Page 84: ...Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701...

Page 85: ...control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Respon...

Page 86: ...overage and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as fo...

Page 87: ...ir and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warra...

Page 88: ...ive 63 Lubricant Recommended Transmission Rear Drive 57 Lubricant Transmission 63 Lubrication General 62 Maintenance General 59 Maintenance Record 87 Maintenance Schedule 60 Mounting the ATV 26 Muffle...

Page 89: ...87 MAINTENANCE RECORD DATE HOURS SERVICE PERFORMED NOTES...

Page 90: ...ctive 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model DVX 300 300 Utility Standards to which conformity is declared IE...

Page 91: ...r reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in...

Page 92: ...ollision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and...

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