
61
Divis
ion
II
- Opera
tion
/
Ma
inte
nance
Throttle Cable
Adjustment
To adjust the throttle cable free-play:
1. Loosen the jam nut from the throttle
cable adjuster.
2. Slide the rubber boot away and turn
the adjuster until the throttle lever
has the proper free-play of 3-6 mm
(1/8-1/4 in.).
ATV-0047
3. Tighten the knurled nut against the
throttle cable adjuster securely; then
slide the rubber boot over the
adjuster.
Air Filter
The air filter inside the air filter housing
must be kept clean to provide good
engine power and gas mileage. If the
ATV is used under normal conditions,
service the filter at the intervals speci-
fied. If operated in dusty, wet, or muddy
conditions, inspect and service the filter
more frequently. Use the following pro-
cedure to remove the filter and inspect
and/or clean it.
1. Rotate the three latches to release
the filter housing cover; then loosen
the inlet boot clamp.
KC0056A
KC0056B
2. Remove the filter housing cover and
air filter element.
3. Fill a wash pan larger than the ele-
ment with a non-flammable solvent;
then dip the element in the solvent
and wash it.
4. Squeeze the element by pressing it
between the palms of both hands to
remove excess solvent. Do not twist
or ring the element or it will develop
cracks.
5. Dry the element.
6. Put the element in a plastic bag; then
pour in air filter oil and work the oil
into the element.
7. Squeeze the element to remove
excess oil.
! WARNING
Adjust the idle to the correct RPM.
Make sure the engine is at normal
operating temperature before adjust-
ing the idle RPM.
CAUTION
A torn air filter can cause damage to
the ATV engine. Dirt and dust may
get inside the engine if the element
is torn. Carefully examine the ele-
ment for tears before and after
cleaning it. Replace the element with
a new one if it is torn.