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Arctic Cat 2012 350 HS, Operator'S Manual, Page: 53 / 80

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Arctic Cat 2012 350 HS Operator'S Manual Download Page 53

51

Divis

ion 

II

 - Opera

tion

/

Ma

inte

nance

General Maintenance

NOTE: Proper maintenance of the

ATV is important for optimum per-
formance. Follow the Maintenance
Schedule and all ensuing mainte-
nance instructions/information.

If, at any time, abnormal noises, vibrations,

or improper functioning of any component

of this ATV is detected, DO NOT OPER-

ATE THE ATV. Take the ATV to an autho-

rized Arctic Cat ATV dealer for inspection

and adjustment or repair.

If the owner/operator does not feel quali-

fied to perform any of these maintenance

procedures or checks, take the ATV to an

authorized Arctic Cat ATV dealer for

professional service.

NOTE: The following instructions

and information refer to specific
items in the maintenance and care
of the ATV.

I = Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenance T = Tighten R = Replace C = Clean 

 ** =  When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles 

or every year.

Maintenance Schedule

Item

Page

Initial 100 

miles after 

break-in

Every 100 
miles or 1 

month

Every 300 
miles or 3 

months

Every 500 
miles or 6 

months

Battery

57

I

I

* Engine nuts and bolts

-

I

I

* Valve clearance

-

I

I

Spark plug

60

I

I

I

60

Replace every 4000 miles or 18 months

Oil cooler (350)

52

I

I

I

Liquid Cooling System (425)

52

I

Inspect every time before riding

Idle RPM (350)

60

I

I

Throttle cable

61

I

Inspect every time before riding

Gas/vent hoses

45

I

Inspect every time before riding

45

Replace every 2 years

Engine/transmission oil and filter

53

R

R**

Air filter

61

I

I

Air filter housing drain

62

I

Inspect every time before riding

Gear lubricant (Front differential - 
rear drive)

54

I

I

54

Replace every 4 years

V-Belt

62

I

I

Muffler/spark arrester

63

C

Tires/air pressure

62/27

I

Inspect every time before riding

* Brake components

55/56

I

Inspect every time before riding

Brake fluid

55

I

*Replace every 2 years

Brake hoses

55

I

*Replace every 4 years

* Steering

-

I

Inspect every time before riding

* Suspension (Ball joint boots, drive 
axle boots front and rear, tie rods, 
differential and rear drive bellows)

-

I

Inspect every time before riding

* Chassis nuts and bolts

-

I

T

Frame/welds/racks

-

I

I

Electrical connections

-

I

I

Headlight/taillight-brakelight

63

I

Inspect every time before riding

Summary of Contents for 2012 350 HS

Page 1: ...from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information UNDER 16 WARNING Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER operate this ATV if you are under 16 ...

Page 2: ...LLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH Training is available U S owners call 800 887 2887 Canadian owners call 613 739 1535 Un cours d instruction est disponible pour les propriétaires canadiens composez le 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition 65 The Safety Alert S...

Page 3: ...ns without notice Division II of this manual covers opera tor related maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in this manual were technically correct Some illustrations used in this manual are used for cla...

Page 4: ...ctric Fuel Pump 425 46 Oil Level Stick 46 Seat Latch 47 Safety Flag Bracket 47 Rack Loading Front and Rear 47 Trailering and Towing 47 Transporting ATV 48 Gasoline Oil Lubricant 48 Engine Break In 49 Burnishing Brake Pads 49 General Maintenance 51 65 Maintenance Schedule 51 Oil Cooler 350 52 Liquid Cooling System 425 52 Shock Absorbers 53 General Lubrication 53 Hydraulic Hand Brake 55 Brake Fluid ...

Page 5: ...til you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll back wards follow the special procedure for braking described in this manual Dismount on the uphil...

Page 6: ...raining course Always follow these age recommen dations A Y 12 is intended for use by chil dren age 12 or older and a T 14 is intended for use by an operator age 14 or older A child under 16 years old should never operate an ATV without adult supervision Children need to be observed carefully because not all children have the strength size skills or judgment to operate an ATV safely Never carry a ...

Page 7: ...upervision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual com puter based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de conduite de VTT pour enseigner les habiletés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enf...

Page 8: ...t ATV comes with hangtags containing important safety information Anyone who rides the ATV should read and understand this information before riding Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2257 220 2258 133 350 ...

Page 9: ...g important safety informa tion Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page ...

Page 10: ...hildren can lead to serious injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 16 should never operate this ATV WARNING POTENTIAL HAZARD Carrying a passenger on this ATV WHAT CAN HAPPEN Greatly reduces your ability to balance and cont...

Page 11: ...t eye protection can result in an acci dent and increases your chances of a serious injury in the event of an accident Operating without protective clothing increases your chances of serious injury in the event of an accident HOW TO AVOID THE HMAZARD Always wear an approved helmet that fits properly You should also wear Eye protection goggles or face shield Gloves Boots Long sleeved shirt or jacke...

Page 12: ...ccident HOW TO AVOID THE HAZARD Always ride at a speed that is proper for the terrain visibility and operating condi tions and your experience WARNING POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including a roll over HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL HAZA...

Page 13: ...to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when operating the ATV WARNING POTENTIAL HAZARD Failure to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or ATV control which co...

Page 14: ...ollow the instructions in this Operator s Manual for carrying cargo or pulling a trailer WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this Operator s Manual Practice ...

Page 15: ...ould flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill WARNING POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a ...

Page 16: ...faces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the ...

Page 17: ...n or improper use of accessories All parts and accessories added to this ATV should be genuine Arctic Cat ATV com ponents designed for use on the ATV and should be installed and used according to instructions Never install a twist grip throttle If you have questions consult an authorized Arctic Cat ATV dealer WARNING POTENTIAL HAZARD Failure to release the brake lever lock before driving the ATV W...

Page 18: ...ll shield your hands from harsh weather Wear gloves that are weather resistant and have a gripping surface to keep them from sliding off the handlebar Off road style gloves with knuckle pads are the best for comfort and protection Boots Ankle Protection Wear a boot that covers the largest possi ble area of your leg preferably up to your knee and can handle significant impact Choosing boots with lo...

Page 19: ...t protection The second step in Prevention is checking the condition of your ATV Chances are good that you ll be using your ATV in some rough terrain and there s no way you want your brakes to go out when riding downhill You need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cables 3 Lights and Electric 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items O...

Page 20: ... Check the ignition switch and engine stop switch 4 OIL AND FUEL Start with a full tank of gas before every ride and while you re at it top off the oil Don t forget to check for fluid leaks around the ATV Watch the overheat indi cator to ensure the engine coolant level is adequate 5 CHASSIS Grass and leaves can gum up your sus pension and shocks Clear and clean the suspension arms shock springs an...

Page 21: ...tion If something does happen to you the emergency personnel will want to know who you are and whom to contact It s possible you may be in no condition to give them that information Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar wi...

Page 22: ... For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV ...

Page 23: ...ten 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activities like swimming camping fishing or boating 1 2 3 Never Sometimes Often Add the totals from lines 1 10 YOUR RISK FACTOR IS 10 15 You re pretty conservative Chances are good that the consistently safe choices you make will help you av...

Page 24: ...is pretty rugged standing up on your footrests will make it easier for you to endure the rough terrain Make yourself visible by using head lights and taillights and pull completely off the trail if you need to stop Outsloped trails trails that slant to allow rain to run off make trail riding a bit more challenging Accepting that chal lenge means keeping your weight shifted into the slope Denying t...

Page 25: ... ATV Cargo can do the same if it weighs too much Limit the ATV to the load capacity ratings identified in the follow ing chart for the particular model being operated So if you re weighing in at over 200 lb 91 kg when you ride leave some of that extra cargo at home The com bined weight limit including you your rack cargo and your trailer is a specified amount so consult the ATV Load Capac ity Rati...

Page 26: ...r your machine s capability Don t allow the thrill of freedom or adventure to affect your ability to make good safe choices Alcohol and Drug Consumption Alcohol is related to a high percentage of all hospital admissions due to ATV acci dents in the U S This isn t an issue of morality It s extremely dangerous to drink alcoholic beverages and ride it s also very foolish When the alcohol starts kicki...

Page 27: ...our best defense is to check out your local state or provincial ATV laws before riding It ll also make sure that you can continue to ride in your favorite areas The quick est way to have a land area closed is by riding over the regulations Group Behavior People always do crazier and riskier things in a group than they would con sider doing by themselves When you re ATV riding with others and thing...

Page 28: ...V s are all a little different from the handling to the stability to the controls So regardless of how much experience your family members have with ATV s they don t have experience with your ATV Let experienced riders get familiar with your ATV show them the basics before they take off You don t want it on your conscience that someone got hurt because you didn t tell them how to use your ATV Reme...

Page 29: ...Overall 116 8 cm 46 0 in 117 6 cm 46 3 in Width Overall 111 7 cm 44 0 in Suspension Travel Front Rear 17 7 cm 7 0 in Tire Size Front 24 x 8 12 25 x 8 12 Tire Size Rear 24 x 10 12 25 x 10 12 Tire Inflation Pressure 27 6 kPa 4 0 psi MISCELLANY Dry Weight Approx 265 4 kg 585 lb 276 7 kg 610 lb Gas Tank Capacity Rated 15 1 L 4 0 U S gal Differential Capacity 275 ml 9 3 fl oz Coolant Capacity N A 2 9 L...

Page 30: ...ide Switch 9 Rear Foot Brake 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 DC Power Outlet 16 Taillight Brakelight 17 Operator s Manual Location 18 Headlight HI LO Switch 19 Starter Button 20 Engine Stop Switch 21 Drive Select Switch 425 22 Gas Tank Valve 350 NOTE The ATV you have pur chased may differ slightly from those shown in the figures of this man...

Page 31: ...2 Engage the brake lever lock 3 Turn on the ignition 4 Shift into neutral 5 Move the engine stop switch to RUN 6 Press the starter button 7 Let the engine warm up Another way to remember the starting procedure is by using the acronym BONE C It stands for Starting A Cold Engine 350 NOTE It is very important not to touch or compress the throttle lever during the starting procedures 1 Turn off all el...

Page 32: ...opping slowly or stop ping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brake Even main taining minimal pressure on the brake lever will cause the brake pads to drag on the disc and may overheat the brake fluid CAUTION Do not run the starter motor for mo...

Page 33: ...e procedure for parking it s time to dismount 1 Double check that the brake lever lock is engaged 2 Swing your right leg over to the left side of the seat 3 Step to the ground on the left side of the ATV Active riding involves moving your body You must learn to lean and shift your weight into your turns to maintain control Your safety depends on using safe riding techniques Statistics from the U S...

Page 34: ...ight Shift and Balance When you turn the trick is to move for ward and slide over to the side of the seat that s on the inside of the turn Support your body weight on the outside footrest At the same time lean your body to the inside of the turn Pay attention to the handling if you feel the tires coming off the ground reduce speed shift more of your body weight to the side that s lift ing and make...

Page 35: ... 0038 ATV 0039 ATV 0040 1 Ease off the throttle as you approach the turn to slow down 2 Use the principles of leaning weight shifting and balancing shift your body weight to the inside of the turn 3 You might have to lean into the turn more than you do in a wide turn 4 If shifting your weight and balance aren t enough to keep the ATV tires on the ground straighten out the handlebar as much as you ...

Page 36: ...rn 3 Follow this with slight acceleration 4 For multiple turns repeat this move ment as needed 5 To make your turn quicker try rais ing yourself off the seat a few inches as you shift your weight K Turns Use K turns if you accidentally stall while riding uphill you need to take action before the ATV rolls backward down the hill ATV 204 1 Stop where you are apply the brakes and shift to neutral 2 S...

Page 37: ...se extreme caution and follow this method for riding uphill ATV 0019 ATV 0032 ATV 0033 1 Shift down and accelerate before you start climbing then maintain a steady pace 2 Lean as far forward as possible For steeper hills come off your seat to stand and lean forward 3 If you lose speed quickly shift to low range At the same time release the throttle so your front tires don t lift OR 4 If that doesn...

Page 38: ...otrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Swerving Swerving is usually an emergency reac tion to avoid an obstacle but is similar to quick turns The difference is that quick turns in...

Page 39: ...to keep it in balance To clear a single track only one tire con tacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an ATV and a car have some similarities however there are a few sit uations that require special attention Reversing Skidding or Sliding Parking on a Hill Stalling on a Hill Cro...

Page 40: ...OTE Engine damage caused by water ingestion or immersion will not be covered by Arctic Cat war ranty 1 Physically check the depth and cur rent of the water especially if you can t see the bottom You re also checking for boulders logs or any other hidden obstacles 2 Keep your speed slow 3 Make sure you have a way out on the other side of the water 4 If you get stuck in the sludge or mud try rocking...

Page 41: ... 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the...

Page 42: ...es or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for correct registration information Ignition Switch Key Two keys come with the ATV Keep the spare key in a safe place An identifying number is stamped on each key Use this number when ordering a replacement key ATV 0055 Control Locations and Functions Ignition Switch The ignition switch has three positions AT...

Page 43: ...o vides slower speed and greater torque to the wheels 3 To engage reverse gear from neutral move the shift lever outward and rearward into the R position Drive Select Switch 425 KC342B This switch allows the operator to oper ate the ATV in either two wheel drive rear wheels or four wheel drive all wheels For normal riding on flat dry hard surfaces two wheel drive should be sufficient In situations...

Page 44: ...e sure the brake lever lock engages properly and that the brake when engaged locks the wheels 1 Pump the brake lever 2 or 3 times 2 Engage the brake lever lock 3 Attempt to push the ATV NOTE The brake lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Rear Foot Brake CF117 Pressing the rear foot brake downward will apply the brake to the r...

Page 45: ...en the transmission is not in neutral Reverse Override Switch This ATV is equipped with a reverse speed limiter system When additional RPM is needed in reverse depress and hold the override switch NOTE On the 425 the reverse override switch is active in 4WD only Throttle Lever KC342A Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward inc...

Page 46: ... temperature exceeds the nor mal operating range the temperature icon will begin flashing and the LCD will go blank for 30 seconds then the LCD will return to normal However the temperature icon will continue to flash NOTE High engine RPM low vehicle speed or heavy load can raise engine temperature Decreas ing engine RPM reducing load and selecting an appropriate transmis sion gear can lower the t...

Page 47: ...eters per hour km h NOTE To change mph km h dis play press and release Mode But ton 3 until the icon MPH km h appears then press the Set Button 4 to change the display Condition Warning Display 425 Uses odometer trip meter display of the LCD to warn of a system error condition requiring attention A Volt The LCD will go blank except the word VOLT will flash on the LCD whenever a low volt age 9 DC v...

Page 48: ...ill reactivate the ignition and fuel pump Oil Level Stick ATV 0100AA KC0051A There is an oil level stick for checking the engine oil level To check the oil level use the following procedure NOTE The ATV should be on level ground when checking the engine oil level 1 Unscrew the oil level stick and wipe it with a clean cloth 2 Install the oil level stick and thread it into the engine case 3 Remove t...

Page 49: ...e Weight Trailer Tongue Weight is the downward force exerted on the hitch by the trailer coupler when the trailer is fully loaded and the coupler is at its normal towing height Refer to the Load Capacity Rat ings Chart for tongue weight information Always maintain a slow speed when trailering and towing and avoid sudden accelerations quick maneuvers and sud den stops Braking distance will be affec...

Page 50: ...ine Although Arctic Cat ACX All Weather synthetic engine oil is the only oil recom mended for use in this engine use of any API certified SM 0W 40 oil is acceptable OILCHART J WARNING Riding an ATV without extra caution when towing a trailer will be hazard ous Trailer towing can affect the handling and braking of the ATV Never tow a trailer without a rigid tongue and never exceed 10 mph Avoid sudd...

Page 51: ... period will help assure maximum life and performance from the ATV During the first 10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break...

Page 52: ...n com press brake lever to decelerate to 0 5 mph 3 Repeat procedure twenty times WARNING Do not attempt sudden stops or put yourself into a situation where a sudden stop will be required until the brake pads are properly bur nished ...

Page 53: ...reak in Every 100 miles or 1 month Every 300 miles or 3 months Every 500 miles or 6 months Battery 57 I I Engine nuts and bolts I I Valve clearance I I Spark plug 60 I I I 60 Replace every 4000 miles or 18 months Oil cooler 350 52 I I I Liquid Cooling System 425 52 I Inspect every time before riding Idle RPM 350 60 I I Throttle cable 61 I Inspect every time before riding Gas vent hoses 45 I Inspec...

Page 54: ...the temperature When filling the cooling system use a coolant water mixture which will satisfy the coldest anticipated weather condi tions of the area in accordance with the coolant manufacturer s recommenda tions While the cooling system is being filled air pockets may develop there fore run the engine for five minutes after the initial fill shut the engine off and then fill the cooling system to...

Page 55: ... spring to be adjusted for different riding and loading conditions If the spring action is too soft or too stiff adjust it according to the chart KC0102 NOTE Before attempting to adjust suspension clean dirt and debris from the sleeve and remove load from the suspension then use the spanner wrench to adjust the sleeve to the desired position General Lubrication Cables None of the cables require lu...

Page 56: ...level ground and allow it to idle for a few minutes 10 Turn the engine off and wait approx imately one minute Recheck the oil level 11 Inspect the area around the drain plug and oil filter for leaks Front Differential and Rear Drive Gear Lubricant Inspecting Changing Inspect and change the gear lubricant in each according to the Maintenance Schedule When changing the lubricant use approved SAE 80W...

Page 57: ...e lever lock must lock the wheels If it doesn t take the ATV to an authorized Arctic Cat ATV dealer for service Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other damage If found take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wea...

Page 58: ...ke is not firm the system must be bled NOTE Take the ATV to an autho rized Arctic Cat ATV dealer for this service Protective Rubber Boots The protective boots should be inspected periodically according to the Mainte nance Schedule Ball Joint Boots Upper and Lower Right and Left CC791 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four ball ...

Page 59: ...s and cautions provided with the battery or battery maintainer charger Loss of battery charge may be caused by ambient temperature ignition OFF cur rent draw corroded terminals self dis charge frequent start stops and short engine run times Frequent winch usage snowplowing extended low RPM opera tion short trips and high amperage accessory usage are also reasons for bat tery discharge Maintenance ...

Page 60: ...nected over extended periods Charging NOTE Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging 1 Be sure the battery and terminals have been cleaned with a baking soda and water solution NOTE The sealing strip should NOT be removed and NO fluid should be added 2 Be sure the charger and battery are in a well ventilated area Be sure the c...

Page 61: ...s on the vehicle to be jump started are turned OFF 5 Disconnect all external accessories such as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive red jumper cable to the positive ter minal 2 of th...

Page 62: ...ay need to be serviced or the carburetor on the 350 may need to be adjusted Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color To help prevent cold weather fouling make sure to thoroughly warm up the engine before operating To maintain a hot strong spark keep the plug free of car bon Before removing the spark plug be sure to clean the area around the spark...

Page 63: ...an it 1 Rotate the three latches to release the filter housing cover then loosen the inlet boot clamp KC0056A KC0056B 2 Remove the filter housing cover and air filter element 3 Fill a wash pan larger than the ele ment with a non flammable solvent then dip the element in the solvent and wash it 4 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twis...

Page 64: ...position then start the engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and pulleys should be inspected every 500 miles and the belt replaced if nec essary Tires Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is considered to be worn out when the depth...

Page 65: ...emove the lug nuts 5 Remove the wheel 6 Install the wheel and install the lug nuts 7 Tighten the nuts in a crisscross pat tern to 40 ft lb steel wheels or 80 ft lb aluminum wheels 8 Remove the jack Muffler Spark Arrester The muffler has a spark arrester which must be periodically cleaned At the intervals shown in the Maintenance Schedule clean the spark arrester using the following procedure 1 Rem...

Page 66: ...w bulb into the socket and press the socket into the running light housing Checking Adjusting Headlight Aim The headlights can be adjusted vertically and horizontally The geometric center of the HIGH beam light zone is to be used for vertical and horizontal aiming 1 Position the ATV on a level floor so the headlights are approximately 6 1 m 20 ft from an aiming surface wall or similar aiming surfa...

Page 67: ... the fuses first NOTE To remove the fuse com press the locking tabs on either side of the fuse cover and lift out 350 2411 565 425 2411 566 Tools A basic tool kit is provided with the ATV Maintain the tool kit with the ATV at all times KC0042B CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic C...

Page 68: ...st system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 On the 425 fill the cooling system to the bottom of the...

Page 69: ...e the battery then install Con nect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all controls headlights taillight brakelight and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all cali brated nut...

Page 70: ...68 Maintenance Record DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 71: ... including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse ...

Page 72: ...ent the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic...

Page 73: ...ll then process the application and issue war ranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name__________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone ________________________________...

Page 74: ...Place Stamp Here Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 ...

Page 75: ...s control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per formed on ...

Page 76: ...repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperl...

Page 77: ...months or 3100 miles whichever comes first Components Covered The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carburetor s Intak...

Page 78: ... of council directives EMC Directive 97 24 EC Date of Issue June 1997 EC Machinery Directive 2006 42 EC Date of Issue May 2006 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 350 4x4 425 4x4 Standards to which conformity is declared EN 61000 6 2 2005 EN 55012 2007 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN...

Page 79: ...or reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 80: ...collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS WARNING p n 2259 069 ...

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