Arctic Cat 2010 1000 H2 TRV Operator'S Manual Download Page 68

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GENERAL MAINTENANCE



NOTE: Proper maintenance of

this ATV is important for optimum
performance. Follow the Mainte-
nance Schedule and all ensuing
maintenance instructions/informa-
tion.

If, at any time, abnormal noises, vibra-

tions, or improper functioning of any

component of this ATV is detected, DO

NOT OPERATE THE ATV. Take the

ATV to an authorized Arctic Cat ATV

dealer for inspection and adjustment or

repair.

If the owner/operator does not feel

qualified to perform any of these main-

tenance procedures or checks, take the

ATV to an authorized Arctic Cat ATV

dealer for professional service.



NOTE: The following instruc-

tions and information refer to spe-
cific items in the maintenance and
care of this ATV.

Summary of Contents for 2010 1000 H2 TRV

Page 1: ...this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information SHARE OUR PASSION TM 2010 2010 400H1TRV 550H1TRV 700H1TRV 1000H2TRV 700H1Cruiser 1000H2Cruiser ...

Page 2: ...ours d instruction est disponible pour les propriétaires canadiens com posez le 1 613 739 1535 Particularly important information is distinguished in this manual by the fol lowing notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in serious injury or death to the operator a passen...

Page 3: ...sistance Remember only authorized Arctic Cat ATV deal ers have the knowledge and facilities to provide you with the best service possi ble Know all local state provincial riding laws Respect your ATV and Respect the environment We also advise you to strictly follow the recommended maintenance pro gram as outlined This preventive maintenance program is designed to ensure that all critical component...

Page 4: ...ock 61 Front Seat Lock 62 Storage Box Cruiser 62 Safety Flag Bracket 62 Rack Loading 62 Trailering and Towing 63 Transporting TRV 63 Gasoline Oil Lubricant 64 Break In Procedure 65 GENERAL MAINTENANCE 66 84 Maintenance Schedule 67 Liquid Cooling System EFI Models 68 Oil Cooler 400 700 1000 69 Shock Absorbers 69 General Lubrication 69 Hydraulic Hand Brake 71 Auxiliary Brake 72 Protective Rubber Boo...

Page 5: ... attempt to turn the ATV around on any hill until you have mastered the turning techniques described in this manual on level ground Avoid crossing the side of a steep hill if possible Always use proper procedures if you stall or roll backward when climbing a hill To avoid stalling maintain a steady speed when climbing a hill If you stall or roll backwards follow the special procedure for braking d...

Page 6: ... continued use only if they determine that the operator has the ability to operate the ATV safely Never carry a passenger under the age of 12 Never carry a passenger who can not place both feet on the footrests and who cannot securely hold onto the handholds FOR MORE INFORMATION ABOUT TRV SAFETY contact your local Arctic Cat ATV dealer or 1 613 739 1535 Canada TRV PASSENGER INSTRUCTIONS Operator t...

Page 7: ...and may be difficult to control Never operate the ATV on a public road even a dirt or gravel one because you may not be able to avoid colliding with another ATV Also operating the ATV on a pub lic road may be against the law Never operate the ATV or ride as a passenger without an approved motorcycle helmet eye protection boots gloves long pants and a long sleeved shirt or jacket Never consume alco...

Page 8: ...ision Call the CSC at 1 613 739 1535 ext 227 for more details Also available is a bilingual computer based safety training program on a CD ROM from CATV call toll free at 1 877 470 2288 Au canada le conseil canadien de la sécurité CSC offre un cours de con duite de VTT pour enseigner les habi letés d opération sécuritaires de VTT Un cours spécial de conduite de VTT est également offert aux enfants...

Page 9: ...RV comes with hang tags containing important safety infor mation Anyone who rides the ATV should read and understand this infor mation before riding Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détail lant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 2257 220 2258 417 400 H1 ...

Page 10: ...afety infor mation Anyone who rides the ATV should read and understand this information before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replace ment NOTE The location and content of labels on the ATV you have pur chased may differ from those shown on this page CR041B ...

Page 11: ...WARNINGS WARNING Indicates a potential hazard that could result in a serious injury or death 9 Warning Labels Information cont CR040A ...

Page 12: ...d in the course and the operating techniques described in this Operator s Manual WARNING POTENTIAL HAZARD Allowing anyone under age 16 to operate this ATV WHAT CAN HAPPEN Use of the ATV by children can lead to severe injury or death of the child Children under the age of 16 may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW ...

Page 13: ...during operation must always keep feet on the footrests and must always keep hands on handholds WARNING POTENTIAL HAZARD Operating this ATV on public streets roads or high ways WHAT CAN HAPPEN You can collide with another ATV HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate the ATV on public street...

Page 14: ...roved helmet eye protection and pro tective clothing WHAT CAN HAPPEN Operating or riding as a passenger on this ATV without an approved helmet increases your chances of a severe head injury or death in the event of an accident Operating or riding as a passenger on this ATV without eye protection can result in an accident and increases your chances of a severe injury in the event of an acci dent Op...

Page 15: ...ID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this Operator s Manual WARNING POTENTIAL HAZARD Removing hands from handlebar grips operator handholds passenger or feet from the footrests during operation WHAT CAN HAPPEN Removing even one hand or foot ca...

Page 16: ... to use extra care when operating on rough slippery or loose terrain WHAT CAN HAPPEN Could cause loss of traction or control which could result in an accident including a rollover HOW TO AVOID THE HAZARD Do not operate on rough slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terra...

Page 17: ...e attempting larger hills WARNING POTENTIAL HAZARD Climbing hills improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Opera tor s Manual Always check the terrain carefully before you start up any hill Never climb hills with slippery or loose surfaces Shift your weight for...

Page 18: ... one side Go straight down the hill where possible WARNING POTENTIAL HAZARD Improperly operating in reverse WHAT CAN HAPPEN You could hit an obstacle or person behind you resulting in serious injury HOW TO AVOID THE HAZARD Before you engage reverse gear make sure there are no obstacles or people behind you When it is safe to proceed go slowly WARNING POTENTIAL HAZARD Improperly operating over obst...

Page 19: ...engage the brake lever lock Have the passenger dismount on uphill side or to a side if pointed straight uphill then the operator should dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and mount following the procedure described in this Operator s Manual WARNING POTENTIAL HAZARD Overloading the ATV or carrying or towing cargo improperly WHAT CAN HAPPEN Could caus...

Page 20: ...deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the foot rests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them several times to dry out the pads ...

Page 21: ...improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for this ATV Always maintain proper tire pressure as described in this Operator s Manual WARNING POTEN...

Page 22: ...ortant to dress cor rectly for riding in order to prevent scraped skin and serious head injuries It s easy and could save you time in the long run not having to contend with an injury Of course it also makes sense to remember the seasons Wear a hat under your helmet and a snowmobile suit in the winter and lighter protective clothing in the summer Following is the minimum protection you need to wea...

Page 23: ...w one immediately Your helmet may not protect your head from injury if it has cracks fissures or other dam age to its outside or core padding Remember your helmet won t do you any good if the chin strap isn t fas tened Eye Protection Wear eye protection such as goggles to completely surround your eyes to prevent getting dirt or other items in your eyes Do not depend on sun glasses for proper eye p...

Page 24: ...ng the tire pressure inspect the tread and sidewalls of the tires for cracks cuts or other damage that could indicate they need to be replaced 2 CONTROLS AND CABLE With the engine running and brake applied check all transmission posi tions forward neutral and reverse A Brakes Squeeze your hand brake lever If it feels soft or squishy it could be low on fluid or have a leak refer to the General Main...

Page 25: ... can gum up your sus pension and shocks Clear and clean the suspension arms shock springs and fenders Check smoothness by turning the handlebar full left and full right Check that there is no binding restrictions free play or looseness in steering components 6 MISCELLANEOUS ITEMS Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an...

Page 26: ...possible you may be in no condition to give them that informa tion Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to...

Page 27: ...r example when you drive a car quickly into a sharp turn your body is pulled to the outside of the turn by centrifugal force Although a car is relatively stable enough centrifugal force can cause the ATV to overturn Con stantly shifting operator and passenger weight is one major difference between driving a car and riding the ATV Knowing how to shift your weight is necessary to avoid rolling or fl...

Page 28: ...metimes Often 7 Do you thrive on the adrenaline rush you get from speeding and dangerous situations 1 2 3 Never Sometimes Often 8 Do you hurt yourself because you do things that are out of your ability range 1 2 3 Never Sometimes Often 9 Do you tailgate other drivers when you think they re driving too slow 1 2 3 Never Sometimes Often 10 Do you ignore weather reports before you do outside activitie...

Page 29: ...re the lights are properly adjusted and in good working order Reduce speed do not over drive the headlights Never travel in an unfamiliar area or blaze a new trail at night Always carry a flashlight or flare for signaling an emergency Paved Surfaces Don t do it The ATV isn t designed for pavement Its handling becomes more difficult on paved surfaces Trail Riding Use sound judgment when trail ridin...

Page 30: ...d never expect them For their sake keep your eyes open Animals and Nature Respect the outdoors that you love Don t use your ATV to chase animals or birds Drive around young trees rather than over them Keep clear of streams and ditches with standing water Tread Lightly and leave it as you found it The last thing you expected was that your ATV would break down in the middle of the field it s usually...

Page 31: ...ed Reduce speed when adding addi tional loads A safe enjoyable ride is dependent on many personal choices An ATV like all motorized vehicles can be danger ous to operate if you choose to ignore safety precautions take unnecessary chances or ride beyond your ability or your vehicle s capability Don t allow the thrill of freedom or adventure to affect your ability to make good safe choices Think abo...

Page 32: ... during your ride Your Physical Condition Being physically exhausted is like being drunk Try to do something that s detail oriented when you re really tired and you ll feel totally uncoordi nated Reckless Riding If you are involved in an accident when you re speeding you have a 25 chance of landing yourself in the hospi tal The faster you go the more likely you are to destroy your head and inter n...

Page 33: ...lways do crazier and riskier things in a group than they would con sider doing by themselves When you re riding with others and things start to get out of hand decide whether you re willing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together when you re paying atten tion to how you feel w...

Page 34: ...ver a year of expe rience with riding an all terrain ATV or taken a training course it s your responsibility to keep them off your ATV It can be dangerous especially for underaged children all the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervi sion Before they ride have them take the training course have them wa...

Page 35: ...elated maintenance operating instructions and storage instructions If major repair or service is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all informa tion and illustrations in Division II were technically correct Some illustra tions used in Division II are used for clarity purposes only and are not designed to depict actual condi...

Page 36: ... Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 315 7 kg 696 lb Gas Tank Capacity 20 1 L 5 3 U S gal Coolant Capacity N A Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl oz Engine Oil Capacity 2 8 L 3 0 U S qt Gasoline Recommende...

Page 37: ...ht Overall 127 8 cm 50 3 in 127 8 cm 50 3 in Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 326 kg 719 lb 328 kg 724 lb 356 kg 785 lb Gas Tank Capacity 20 1 L 5 3 U S gal Coolant Capacity 2 9 L 3 0 U S qt 2 9 L 3 0 U S qt 3 3 L 3 5 U S qt Differential Ca...

Page 38: ...9 7 cm 55 0 in Width Overall 120 6 cm 47 5 in Suspension Travel 25 4 cm 10 0 in Tire Size Front AT25 x 8 12 Tire Size Rear AT25 x 10 12 Tire Inflation Pressure 0 35 kg cm 5 0 psi MISCELLANY Dry Weight Approx 354 7 kg 782 lb 362 kg 798 lb Gas Tank Capacity 20 1 L 5 3 U S gal Coolant Capacity 2 9 L 3 0 U S qt 3 3 L 3 5 U S qt Differential Capacity 275 ml 9 3 fl oz Rear Drive Capacity 250 ml 8 5 fl o...

Page 39: ...iliary Brake Pedal 9 Taillight Brakelight 10 Brake Lever Lock 11 Key Switch 12 Shift Lever 13 Throttle Limiter 14 Throttle Lever 15 Operator s Manual Location 16 Drive Select Switch 17 Handwarmer Thumbwarmer Switch Cruiser 18 Headlight HI LO Switch 19 Emergency Starter Button 20 Engine Stop Switch 21 Digital Gauge NOTE The ATV you have pur chased may differ slightly from those shown in the figures...

Page 40: ...ght hand grasp the backrest then swing your leg over the seat and set your right foot down on the right side footrest 2 Get seated in a comfortable posi tion and keep hands firmly on the handholds 3 Always keep your feet planted on the footrests Starting the Engine Always start with the ATV on a flat level surface Carbon monoxide poi soning can kill you so keep your ATV outside while it s running ...

Page 41: ...hen rotate the ignition switch key to the first position ON leaving the headlights OFF Note that the N is indicated on the LCD NOTE Pump the primer three times when the temperature is at 0 C 32 F or colder To access the primer the seat and right side heat shield must be removed 735 887C 738 436A 2 Press the starter button 3 If the engine does not start press the starter button again for eight seco...

Page 42: ...om neu tral move the shift lever outward and rearward into the R position Braking Stopping Always allow plenty of room and time to stop safely Sometimes quick stops are inevitable so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Squeeze the brake lever on the left handlebar to apply both the front and rear brakes 2 If your wheels lock release them for a second the...

Page 43: ...he ATV Active riding involves moving your body You and your passenger must learn to lean and shift body weight into turns to maintain control Safe riding techniques include Riding Leaning Weight Shift and Balance Wide Turns Sharp Turns Quick Turns K Turns Riding Uphill Riding Downhill Sidehilling Traversing Swerving Crossing Obstacles Riding Once the engine s warm the ATV is ready to go ATV 0012 1...

Page 44: ...ht and passen ger s body weight to the side that s lift ing and make the turn wider if possible ATV 0013 ATV 0024 ATV 0025 Wide Turns Many accidents happen during turns If you don t understand turning tech niques it s easy for the ATV to get away from you by losing traction plowing or tipping Use this method for wide turns ATV 0046 ATV 0045 ATV 0044 1 Ease off the throttle as you approach the turn...

Page 45: ...as much as you can 5 Gradually increase your speed as you come out of the turn Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV ATV 203 1 Ease off the throttle as you approach the turn to slow down 2 Turn the handlebar and shift weight and balance at the same time as you enter the turn use the principles of leaning weight shift in...

Page 46: ...turn the handlebar all the way left 7 Partially release the brake but lightly hold the brake lever 8 Let the ATV roll to your right side until it faces slightly downhill 9 Reapply the brakes 10 Get back on the ATV from the uphill side have your passenger mount the ATV from the uphill side and keep your body weight and the passenger s body weight shifted uphill when you sit down 11 Start the engine...

Page 47: ...ave lost all forward motion follow the K turn procedure Never Operate Up Or Down Hills Steeper Than 25 Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could flip over 1 Shift your body weight and pas senger s body weight as far back on the seat as possible 2 Keep it in a gear stay out of neu tral 3 Lightly apply the brake and ease up ...

Page 48: ...n the uphill side first then you should dismount on the uphill side Swerving Swerving is usually an emergency reaction to avoid an obstacle but is sim ilar to quick turns The difference is that quick turns involve slight accelera tion in the turn don t accelerate if you swerve ATV 0043 ATV 0042 ATV 0041 1 Ease off the throttle as you approach the obstacle 2 Turn the handlebar At the same time shif...

Page 49: ... and release the throt tle when the front tires clear the obstacle 9 Keep your body loose to absorb any shock 10 If the ATV starts tipping shift your body weight to keep it in balance To clear a single track only one tire contacts obstacle follow the same rules except 1 Use the ATV s momentum to clear the obstacle 2 Don t pull up on the handlebar 3 Don t apply the throttle Driving an ATV and a car...

Page 50: ...on the footrests 3 Nice and easy apply the hand brake lever 4 When you come to a stop follow the procedure for the K turn Crossing Water This ATV can only handle water up to its footrests Any more than that and you risk engine damage and or per sonal injury Stay away from fast mov ing rivers Tires can be buoyant so if the water is too deep you might find the ATV suddenly afloat 1 Physically check ...

Page 51: ...r mud snow or slush it is important to dry both brake sys tems before parking the ATV 4 Practice driving in an open snow covered or ice covered area at slow speeds before driving on snow cov ered or ice covered trails 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The TRV To stop the ATV first release the throt tle lever Next appl...

Page 52: ... allowed by Arctic Cat if the VIN or ESN is removed or mutilated in any way Always provide the ATV name VIN and ESN when contacting an autho rized Arctic Cat ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify Arctic Cat for cor rect registration information IGNITION SWITCH KEY Two keys come with the ATV Keep the spare key in a safe p...

Page 53: ...ads The low range is for carrying heavy loads or trailer towing Compared to HIGH range the LOW range posi tion provides slower speed and greater torque to the wheels 3 To engage reverse gear from neu tral move the shift lever outward and rearward into the R position Drive Select Switch FI475A CAUTION Leaving the ignition switch in the ON or LIGHTS position for a long period of time when the engine...

Page 54: ...d beneath the right side handgrip There are three positions on the switch Low Off High CR009A NOTE Operating handwarmers lights and or other accessories at low engine RPM for extended time may cause excessive battery dis charge resulting in erratic engine operation Hand Brake The hand brake is considered to be the normal operating main brake It should be applied whenever a braking situation is nee...

Page 55: ...he headlight HI LO switch to select the high or low headlight beam when the ignition switch is in the LIGHTS position When the switch is in the HI position the high beam will illuminate When the switch is in the LO position the low beam will illumi nate CF245A Engine Emergency Stop Switch OFF position The ignition circuit is off The engine cannot be started or will not run If the emergency stop sw...

Page 56: ...ted Throttle Lever FI475B Control engine RPM with the position of the throttle lever Operate this lever with the thumb Pushing it forward increases engine RPM and allowing it to retract decreases engine RPM Throttle Limiter Screw Throttle lever travel may be limited by adjusting the throttle limiter screw The throttle limiter should be adjusted according to the operator s skill and experience To a...

Page 57: ...uring gauge power up and reset In the event of clock memory power fail ure blown fuse etc the gauge will power up reset and shut down repeatedly until clock mem ory power is restored Always check the 15 amp accessory fuse if this gauge condition is noted NOTE The engine hour meter will not activate until engine speed exceeds 500 RPM 2 Temperature Indicator If the engine coolant temperature exceeds...

Page 58: ...t the distance mode then press the Set Reset Button 4 to select the desired display Hold the Set Reset Button down to reset the trip meter 8 Gear Position Indicator Indicates which gear is selected R reverse N neutral L low range H high range NOTE An E will be displayed if there is an error caused by a no shift position signal 9 High Beam Indicator The High Beam icon will appear only when the head...

Page 59: ...et Button 4 to the clock display B Press and hold the Set Reset Button 4 until the minutes stop scrolling and the hour dis play starts to scroll Momen tarily release when the correct hour is displayed then repeat edly press and release the Set Reset Button 4 until the cor rect minutes are displayed NOTE Approximately two sec onds after releasing either Button the LCD will return to normal oper ati...

Page 60: ...gh range L low range NOTE An E will be displayed if there is an error caused by a no shift position signal 7 Speedometer Tachometer A nee dle indicates approximate vehicle speed in mph or km h when speed ometer function is selected or rpm when tachometer function is selected 8 Needle Indicator Display Dis plays which speedometer function MPH or km h or tachometer function RPM is selected NOTE The ...

Page 61: ...the LCD will go blank except the letters EFI will flash on the LCD whenever an electronic fuel injection error code is detected After 30 seconds the LCD and speedometer tachometer needle will return to normal but the letters EFI will continue to flash on the LCD NOTE Take the ATV to an autho rized Arctic Cat ATV dealer to have the error corrected and the system error reset as soon as possible FI00...

Page 62: ... AF925 1 Attach a hose to the float bowl drain and direct it into a container 2 Loosen the drain screw and allow the gasoline and condensation to flow out 3 Tighten the drain screw securely and remove the hose OIL LEVEL STICK There is an oil level stick for checking the engine oil level To check the oil level use the following procedure NOTE The ATV should be on level ground when checking the engi...

Page 63: ...n CR017D 2 Lift the rear of the seat up then pull slightly to the rear and lift the seat off the mountings 3 To lock the seat into position engage the two front mounting lugs into the mounting rack then holding down firmly on the front of the seat push the seat forward until the rear tabs engage the rear mounting latches 4 Lock the seat into position by rotating the latch handles to the horizontal...

Page 64: ...e the lid completely then rotate the knob coun terclockwise and lock with the key 1411 877 SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear of the ATV RACK LOADING The racks are designed to carry speci fied load capacity Always refer to the Load Capacity Ratings Chart for proper capacity WARNING Make sure the seat is secure before mounting the ATV Severe personal injury ma...

Page 65: ...be in its nor mal operating position on all four wheels and the following procedure be used 1 Engage the brake lever lock 2 Secure the ATV with load rated hold down straps NOTE Suitable hold down straps are available from your Arctic Cat ATV dealer Ordinary rope is not rec ommended because it can stretch under load WARNING Never use the front rack or rear backrest support as towing or trailering p...

Page 66: ... the use of genuine Arctic Cat lubri cants The recommended lubricant front dif ferential and rear drive is SAE approved 80W 90 hypoid This lubri cant meets all of the lubrication requirements of the ATV Filling Gas Tank CAUTION When using hold down straps care must be taken not to damage the ATV CAUTION When transporting the ATV make sure the brake lever lock is engaged and the ATV is properly sec...

Page 67: ...10 hours of operation always use less than throttle Varying the engine RPM during the break in period allows the components to load aiding the engine transmission compo nent mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often Do not pull a trailer ...

Page 68: ... of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair If the owner operator does not feel qualified to perform any of these main tenance procedures or checks take the ATV to an authorized Arctic Cat ATV dealer for professional service NOTE The following instruc tions and information refer to spe ...

Page 69: ... time before riding Gas vent hoses 60 I Inspect every time before riding 60 Replace every 2 years Engine transmission oil and filter 70 R R Air filter 78 I I C Gear lubricant Front differential rear drive 70 I I 70 Replace every 4 years V Belt Cover 80 I I Muffler spark arrester 81 C Tires air pressure 80 I Inspect every time before riding 34 36 I Inspect every time before riding Brake components ...

Page 70: ...M reducing load and selecting an appropriate transmission gear can lower the temperature To check add coolant use the follow ing procedure 1 Remove the two reinstallable riv ets from the front of the radiator access panel CF134A 2 Lift the front of the access panel then slide the panel forward to dis engage the two rear tabs CF133A 3 Move the panel rearward until free of the rack 4 Carefully rotat...

Page 71: ...esent Unless the leakage is excessive replacement is not neces sary The shock absorber has a spring force adjustment sleeve with five adjustment positions to allow the spring to be adjusted for different riding and load ing conditions If the spring action is too soft or too stiff adjust it according to the chart CD453 NOTE Before attempting to adjust suspension clean dirt and debris from the sleev...

Page 72: ...oned correctly then install the new oil filter Tighten securely 6 Install the engine drain plug and tighten it securely Pour the recom mended oil in the filler hole Install the level stick filler plug 7 Start the engine while the ATV is outside on level ground and allow it to idle for a few minutes 8 Turn the engine off and wait approximately three minutes Recheck the oil level 9 Inspect the area ...

Page 73: ...ht glass add DOT 4 brake fluid 738 420A NOTE If the sight glass appears dark there is a sufficient amount of fluid in the reservoir Brake Lever Lock 738 420B CAUTION Inspect the oil for any signs of metal filings or water If found take the ATV to an authorized Arctic Cat ATV dealer for servicing WARNING Be sure to inspect the hydraulic brake system before each use Always maintain brakes according ...

Page 74: ...e pad 3 If thickness of either brake pad is less than 1 0 mm 0 039 in take the ATV to an authorized Arctic Cat ATV dealer to have brake pads replaced PR376B 4 Install the wheel and tighten using a crisscross pattern to 40 ft lb AUXILIARY BRAKE The auxiliary brake must be properly maintained to be fully functional 1 Check the brake fluid level in the reservoir The fluid level must be maintained bet...

Page 75: ... it up and down 5 If boot damage is present or tie rod end free play seems excessive contact an authorized Arctic Cat ATV dealer for service Drive Axle Boots CC793 NOTE This ATV has four drive axles and eight boots 1 Inspect all drive axle boots for cracks tears or perforations 2 If boot damage is present contact an authorized Arctic Cat ATV dealer for service BATTERY The battery is located under ...

Page 76: ...ice see step 10 7 If the meter reads less than speci fied voltage charge the battery using the following guidelines A When using an automatic bat tery charger always follow the charger manufacturer s instruc tions B When using a constant current battery charger use the follow ing Battery Charging Chart WARNING Anytime service is performed on a battery the following must be observed keep sparks ope...

Page 77: ...On the 400 connect the vent hose 12 Connect the battery cables posi tive cable first then install the battery hold down NOTE Arctic Cat highly recom mends all ATV batteries be con nected to a maintenance charger during storage or any extended period of non use The charger MUST have an automatic float storage safe or pulse mainte nance mode to avoid battery dam age due to long term overcharging To ...

Page 78: ...h as cell phones GPS units and radios on both vehicles 6 Attach one clamp of the positive red jumper cable to the positive terminal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the posi tive red jumper cable to the posi tive terminal 2 of the good battery B WARNING Improper handling or connecting of a battery may result in severe ...

Page 79: ...al system checked prior to operating the vehicle again SPARK PLUG S This ATV comes equipped with a spec ified spark plug See the appropriate specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the carburetor 400 may need to be adjusted Consult an authorized Arctic C...

Page 80: ... throt tle cable adjuster 2 Slide the rubber boot away and turn the adjuster until the throttle lever has proper free play of 3 6 mm 1 8 1 4 in ATV 0047 3 Tighten the knurled nut against the throttle cable adjuster securely then slide the rubber boot over the adjuster AIR FILTER The air filter inside the air filter hous ing must be kept clean to provide good engine power and gas mileage If the ATV...

Page 81: ...ate the foam filter from the frame CD747 5 Fill a wash pan larger than the ele ment with a non flammable clean ing solvent then dip the element in the solvent and wash it NOTE Foam Air Filter Cleaner and Foam Air Filter Oil are avail able from Arctic Cat 6 Squeeze the element by pressing it between the palms of both hands to remove excess solvent Do not twist or wring the element or it will develo...

Page 82: ...he engine 4 Increase and decrease engine RPM several times to blow out any water then stop the engine 5 Install the drain bolt and tighten securely NOTE The V belt and clutches should be inspected every 500 miles and the belt replaced if nec essary TIRES CAUTION A torn air filter can cause damage to the engine Dirt and dust may get inside the engine if the element is torn Carefully examine the ele...

Page 83: ...ge is from a cut or if the puncture cannot be repaired using a plug the tire must be replaced When operating the ATV in areas where transportation or service facilities are not readily available it is strongly recommended to carry a plug type repair kit and a tire pump along WHEELS 1 Park the ATV on level ground and engage the brake lever lock 2 Loosen the lug nuts on the wheel to be removed 3 Ele...

Page 84: ... the bulb will shorten the life of the bulb To replace the headlight bulb use the following procedure 1 Rotate the bulb assembly counter clockwise and remove from the headlight housing then disconnect from the wiring harness 2 Connect the new bulb assembly to the wiring harness connector then insert into the headlight housing and rotate fully clockwise Taillight Brakelight To replace the taillight...

Page 85: ...arks which inter sect the horizontal marks on the aiming surface directly in front of the headlights 5 Switch on the lights Make sure the HIGH beam is on DO NOT USE LOW BEAM 6 Observe each headlight beam aim Proper aim is when the most intense beam is centered on the vertical mark 5 cm 2 in below the hori zontal mark on the aiming surface 7 Adjust each headlight by turning the adjustment knob cloc...

Page 86: ...ument pod TOOL STORAGE TRAY BATTERY HOLD DOWN A basic tool kit is provided with the ATV CF157 Maintain the tool kit with the ATV at all times The tool storage tray is located beneath the seat It also serves as the battery hold down CAUTION Always replace a blown fuse with a fuse of the same type and rating If the new fuse blows after a short period of use consult an authorized Arctic Cat ATV deale...

Page 87: ...at bowl carbureted model 5 Plug the hole in the exhaust sys tem with a clean cloth 6 Apply light oil to the upper steer ing post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets hold ing components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 ...

Page 88: ... and add properly mixed coolant as neces sary 6 Charge the battery then install Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake systems fluid level pads etc all con trols headlights taillight brake light and headlight aim adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as neces sary 9 Tighten all nuts bolt...

Page 89: ...87 MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES ...

Page 90: ...88 NOTES ...

Page 91: ...tteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse or corrosion and the following parts and items Tires CV Boots Torn or Punctured Upholstery Oil Filter Drive Be...

Page 92: ... you have moved or you are in a location away from your sell ing dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the TRV or part to determine if in his opinion a warrantable condition exists If a warrantable condition appears to exist the dealer will repair or replace at Arctic Cat s option free of charge including any rela...

Page 93: ... Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code ___________ Phone __________________________...

Page 94: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 95: ...s control components If an emission related component on the ATV is defective the component will be repaired or replaced by any authorized Arctic Cat ATV dealer Owner s Emission Control Warranty Responsibilities It is the owner s responsibility to perform the required maintenance listed in the Operator s Manual Arctic Cat recommends the retention of all receipts covering maintenance per formed on ...

Page 96: ...repair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperl...

Page 97: ...age and continues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature ...

Page 98: ...nt Differential Rear Drive 64 Lubrication General 69 Maintenance General 66 Maintenance Record 87 Maintenance Schedule 67 Mirrors 61 Mounting the TRV 38 Muffler Spark Arrester 81 Oil Cooler 69 Oil and Filter 70 Oil Level Stick 60 Oil Recommended Engine Transmission 64 Operating Maneuvers Basic 38 Operation Maintenance Division II 33 Parking 41 Parts 33 Parts and Controls Locations 37 Passenger Ins...

Page 99: ...97 NOTES ...

Page 100: ...98 NOTES ...

Page 101: ...99 NOTES ...

Page 102: ...ue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 400 H1 TRV 500 H1 TRV 700 H1 TRV 1000 H2 TRV 700 H1 Cruiser 1000 H2 Cruiser Standards to which conformity is declared IEC 801 2 1991 IEC 801 3 1984 EN 55012 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA ...

Page 103: ...or reference if you ever need a new key 2 VEHICLE IDENTIFICATION NUMBER 3 ENGINE SERIAL NUMBER Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 104: ...p n 2258 618 2009Arctic Cat Inc Trademarks ofArctic Cat Inc Thief River Falls MN 56701 218 681 9851 U S 204 982 1772 Canada ...

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