2-55
2
39. Install the exhaust resonator and secure to the
upper frame with the tab washer and the hairpin
clip.
40. Place gaskets on the resonator and exhaust mani-
fold; then install the expansion chamber. Secure
the chamber to manifold and upper frame with the
springs.
NOTE: When installing the exhaust manifold
springs, the long hook portion of the spring must
be attached to the exhaust manifold or premature
spring failure will result.
41. Place the console into position on the headlight
support bracket (do not secure the console with the
torx-head screws at this time); then connect the
console/main harness plug-in.
42. Install and close the left-side and right-side access
panels and the hood.
43. Start the engine and warm up to operating temper-
ature; then verify that all components are function-
ing properly and that coolant is circulating through
the cooling system properly.
44. Allow the engine to cool; then check the coolant
level and add coolant as necessary.
45. Verify the tightening torque of the drive clutch.
46. Secure the console to the steering support with the
torx-head screws (from step 41) and tighten the
screws securely; then close the left-side and right-
side access panels and close the hood.
0743-777
CAUTION
Never run the engine with the console harness discon-
nected or damage to the electrical system will result.
CAUTION
After running the engine to the proper operating tem-
perature, shut the engine off; then open the hood and
access panels and inspect for any signs of coolant,
gasoline, or oil leakage.
CAUTION
If the engine had a major overhaul or if any major com-
ponent was replaced, proper engine break-in proce-
dures must be followed (see Section 1). If the proper
engine break-in procedures are not followed, severe
engine damage may result.
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Summary of Contents for 120 Sno Pro 2010
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