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7   Maintenance

64

7.9.1

Replacing headlight lamp

Replace headlight lamp as follows:
1. Remove connector from light bulb socket.
2. Pull protective rubber off of lamp housing.
3. Remove clamp from lamp housing.
4. Replace defective light bulb.
5. Secure light bulb in the lamp housing with the clamp.
6. Push protective rubber onto the lamp housing.
7. Insert connector into the light bulb socket.

7.9.2

Replacing number plate lamp

Replace number plate lamp as follows:
1. Unscrew two screws and remove lamp glass.
2. Pull defective light bulb out of lamp socket.
3. Insert new light bulb into the lamp socket.
4. Position lamp glass and fasten with two screws.

7.9.3

Replacing rear indicator lamp, taillight lamp, or brake light lamp

Replace rear indicator lamp as follows:
1. Turn lamp holder anti-clockwise as far as it will go and take it out of the lamp 

housing.

2. Press indicator lamp slightly into the lamp holder, turn anti-clockwise and pull it 

out.

3. Press new indicator lamp slightly into the lamp holder and turn clockwise as far 

as it will go.

4. Insert the lamp holder into the lamp housing and turn clockwise as far as it will go.

NOTE

The rear indicator lamp, the taillight lamp, and the brake light lamp are 
replaced in the same way. The procedure is described for changing the rear 
indicator lamp.

Summary of Contents for 1000 i Mud Pro

Page 1: ...User manual ATV...

Page 2: ...umentation GmbH Co KG 88239 Wangen im Allg u Germany 49 7522 7070 0 2017 Arctic Cat GmbH Industriestra e 43 5600 St Johann i Pg Austria Phone 43 6412 20 140 0 Fax 43 6412 20 140 111 Mail office arctic...

Page 3: ...ctic Cat continuously refines and improves the products any retroactive liability is excluded The user manual is an integral part of the vehicle and shall be handed over with the vehicle in the event...

Page 4: ...witch 18 4 1 1 Ignition switch not XR 18 4 1 2 Ignition switch XR Alterra 19 4 2 Steering lock 19 4 3 Battery cut off switch 20 4 4 Operator presence control OPC 20 4 5 Gear shift 21 4 6 Drive selecto...

Page 5: ...5 Crossing stretches of water 45 6 6 6 Skidding and slipping 45 6 6 7 Driving in cold weather 46 6 7 Adjusting the shock absorbers 47 6 8 Loading the vehicle 48 6 9 Driving with trailer 48 6 10 Removi...

Page 6: ...ng headlight lamp 64 7 9 2 Replacing number plate lamp 64 7 9 3 Replacing rear indicator lamp taillight lamp or brake light lamp 64 7 9 4 Replacing front indicator lamp and position light lamp 65 7 10...

Page 7: ...rity levels and symbols This user manual contains different symbols The symbols call attention to possible risks or indicate protective measures The warning symbols are classified in the categories Da...

Page 8: ...e this vehicle without the corresponding protective clothes jacket trousers helmet protective eyewear boots and gloves Always use protective clothes that are in perfect condition and meet the legal re...

Page 9: ...tches of water or in stretches of water whose depth exceeds the height of the footrests Observe that wet brakes increase the braking distance Test the brakes as soon as you have left the water If nece...

Page 10: ...slope another vehicle or a person hidden behind the hill top Engage a suitable gear and drive uphill at a steady speed When you start to slow down shift your weight in uphill direction and brake When...

Page 11: ...hicle 2 1 Front left hand view of the vehicle Fig 1 1 12 V socket 2 Gauge 3 Ignition switch 4 Winch switch 5 Starter button 6 Indicator switch 7 Warning light switch 8 Hand brake lever 9 Brake lever l...

Page 12: ...3 Light switch 4 Drive selector switch 5 Throttle control 6 Parking brake 7 Fuses only XR Alterra 8 Foot brake pedal main brake 9 On board tool kit underneath the seat 10 Fuses underneath the seat 11...

Page 13: ...ion Every person using the vehicle shall have read and understood this information before driving Fig 3 2 4 Chassis plaque Arctic Cat vehicles with T3b approval are equipped with a chassis plaque that...

Page 14: ...e read and understood this informa tion before driving The warning signs are considered permanent components of the vehicle If a warning sign comes off or becomes illegible you can obtain replacement...

Page 15: ...View of the vehicle 2 15...

Page 16: ...o serial numbers Vehicle identification number VIN Engine serial number ESN The vehicle identification number 1 3 is attached to the main chassis on the right hand side of the vehicle The engine seria...

Page 17: ...t dealer shall notify regarding an update of the registration information Fill in the vehicle identification number and engine serial number in the following table NOTE The vehicle identification numb...

Page 18: ...s closed the position lights and low beam or high beam are switched on You cannot remove the ignition key in this switch position If the error code P0635 continues to flash afterwards contact an Arcti...

Page 19: ...ART 3 The ignition circuit is closed and the starter is activated When releasing the ignition key it will return to the position RUN You cannot remove the ignition key in the position START Fig 8 4 2...

Page 20: ...resence control OPC activates an alarm signal and OPC appears on the gauge display when the following conditions are fulfilled Ignition is switched on or the engine is running Gear lever is in any gea...

Page 21: ...positions 2WD driving with two wheel drive rear wheel drive 4WD driving with four wheel drive all wheels 4WD Lock driving with four wheel drive and locked front differential To select the desired fun...

Page 22: ...g 13 WARNING Do not drive faster than 16 km h when the front differential is locked ATTENTION Only connect or disconnect the front differential when the vehicle is stationary NOTE Use 4WD Lock only br...

Page 23: ...ed correctly and the wheels are locked Releasing the parking brake 1 Pull hand brake lever 1 towards the handlebar 2 Release hand brake lever 1 The hand brake lever returns to its starting posi tion W...

Page 24: ...ng brake 1 Pull parking brake lever 2 The parking brake lever returns to its starting position Fig 15 WARNING Do not use parking brake as main brake NOTE Models equipped with a P position do not have...

Page 25: ...turning direction and then release The indica tor switch automatically returns to the centre position Switching indicator off 1 Press and release indicator switch 1 Fig 17 4 12 Warning light switch Th...

Page 26: ...move the winch switch 2 to the corresponding posi tion Fig 20 4 15 Starter button Starting the engine 1 Press starter button 1 Release starter button 1 as soon as the engine is running Fig 21 WARNING...

Page 27: ...the XR Alterra models is started with the ignition key refer to section 4 1 2 ATTENTION Before driving check if the thumb throttle 1 has a clearance of 4 mm If the clearance is bigger or smaller than...

Page 28: ...k operating hours counter 1 The clock is set to the 12 hour format The operating hours counter displays the total operating hours of the vehicle and cannot be reset to zero NOTE Not every vehicle has...

Page 29: ...number of minutes is displayed Temperature indicator 2 If the coolant temperature exceeds the normal operating range the temperature icon starts flashing and the gauge display goes out for 30 sec ond...

Page 30: ...splayed during the self test while starting The oil pressure is not displayed in normal operation because it is not meas ured in these vehicles Odometer ODO trip meter TRIP 7 The odometer displays the...

Page 31: ...When the voltage returns to the normal value the display must be reset manually To do this turn ignition key to OFF posi tion and thereafter to the ON position again EFI Electronically controlled Fuel...

Page 32: ...toggle between Anglo American and metric units Setting the clock 1 Select the clock function with the left hand button 6 2 For toggling between 12 hour format display and 24 hour format display Press...

Page 33: ...il the desired mode Clock is displayed 2 Press and hold centre button 4 3 Proceed as described in Display of speed revolutions time of day 1 Display of coolant temperature battery voltage fill level o...

Page 34: ...w ing display modes for the area at the top of the display Speedometer Tachometer Clock Gear indicator 7 Displays the gear engaged R Reverse gear N Neutral position L Low speed gear H High speed gear...

Page 35: ...t and push seat backwards Installing the seat 1 Push front side of the seat forwards into the seat mounts and while doing this pressing the rear end of the seat downwards The seat will lock auto matic...

Page 36: ...istration PIN POSR As soon as the vehicle has been completely registered the vehicle check list must be completed online the 6 digit PIN is sent via e mail After delivery the gauge display will displa...

Page 37: ...2 repeatedly until the second digit of the registration PIN is dis played on the right hand side of the gauge display 9 Repeat steps 7 and 8 until all 6 digits of the registration PIN have been enter...

Page 38: ...trailers during the running in period Let the engine idle for a few minutes after starting until it has reached the normal operating temperature Do not let the engine for too long 5 4 Running in the b...

Page 39: ...f the shock absorbers and wheel suspensions free movement escaping fluid refer to section 7 4 Free and unimpaired steering movement Adequate tyre tread depth and specified tyre pressure refer to secti...

Page 40: ...ting switching off the engine 6 3 1 Starting petrol engine 1 Activate parking brake 2 Shift to idle 3 Turn ignition key to ON position 4 Press starter button do no accelerate while doing this 5 Let th...

Page 41: ...downwards to activate the front wheel and rear wheel brakes 2 If the tyres lock release brake briefly and brake again intermittent braking NOTE At temperatures below 10 C switch ignition off and swit...

Page 42: ...he footrest which faces the outside of the curve Shift weight towards steering direction If the tyres lose ground contact reduce speed and lean towards the side where the tyres are losing ground conta...

Page 43: ...e vehicle is under control 6 6 3 Driving slopes Driving uphill Before the slope switch back and accelerate then keep steady speed Lean forwards as far as possible Stand up and lean forwards on steep s...

Page 44: ...f 3 Lean forwards 4 Climb off on the uphill side of the vehicle 5 Turn handlebar uphill as far as it will go Fig 31 6 Release brake a little While doing this hold on to the brake lever 7 Let vehicle r...

Page 45: ...functioning 6 6 6 Skidding and slipping Take the following measures when the vehicle starts skidding or slipping when driving on sand ice mud or water Turn handlebar towards the sliding direction Do n...

Page 46: ...d snow Can the wheels move freely and without obstruction To do this shift to idle and move the vehicle back and forth If the brakes are frozen Take the vehicle to a warmer place to let the brakes tha...

Page 47: ...ion refer to the following table NOTE The shock absorber have five adjustment options to adapt the suspension to the different ter rain and load conditions If the suspension is too soft or too hard th...

Page 48: ...ler The vehicle has a standard hitch fitted to the frame In the case of trailer operation observe the following items Do not overload the trailer Secure load against slipping The braking distances wil...

Page 49: ...Push both handles 1 forwards as far as they will go 6 11 Filling up 1 Switch vehicle off 2 Open fuel cap 3 Fill in fuel of the quality specified below maximally up to the lower edge of the filler nec...

Page 50: ...zard warning lights observe national rules 2 Move the gear lever to gear position N Neutral 3 Make sure that the hand brake and the parking brake are released NOTICE Only applies to vehicles with T3b...

Page 51: ...owing vehicle shall not be lighter than towed vehicle otherwise safe handling of the vehicle will no longer be possible NOTICE The towing eyes of both vehicles should be located on the same side allow...

Page 52: ...not continue driving if you detect damages Take the vehicle to an author ised Arctic Cat specialist repair shop and have the damages repaired NOTE The ignition and the function of fuel pump are inter...

Page 53: ...The vehicle can be lifted at any point of the underbody 7 2 Checking the engine oil level Check engine oil level before every ride as follows 1 Remove seat refer to section 4 20 2 Remove left hand pan...

Page 54: ...s follows 1 Unscrew two screws 1 2 Remove cover 2 3 Unscrew cover 3 4 Check coolant level Fig 36 5 Screw cover 3 into the orifice 6 Place cover 2 onto the front fender and fasten with two screws 1 WAR...

Page 55: ...id level Check the brake fluid level at the inspec tion glass 1 before every ride The indicator in the inspection glass can have the following colours Dark tank is full Amber the tank is half full Whi...

Page 56: ...ber sleeves for perfect condition Check all protective rubber sleeves at ball joints tie rods and drive axles once a week as follows Presence Wear Cracks Perforation NOTE The parking brake must lock t...

Page 57: ...the winch or the snow blade Longer operation at low speed Use of accessories with high power consumption The following procedures are recommended for cleaning and care of sealed batteries 7 7 1 Trickl...

Page 58: ...ing the charger CTEK MXS 3600 4 Press MODE button 1 until the trickle charging icon 5 is lit The charging indi cator 2 must be lit too The charging process begins Fig 38 NOTE The CTEK XS 800 charger d...

Page 59: ...to up to 95 of its charge capacity Then the trickle charging indicator 3 lights up After the trickle charging indicator 3 lights up charge the battery at least for another hour If during the charging...

Page 60: ...accessories 8 Turn ignition key to OFF position 9 Disconnect al external devices such as e g mobile phones navigation systems and radios from the on board power supply in both vehicles WARNING Leaking...

Page 61: ...re removing the jumper cables 16 Remove the jumper cables in reversed order While doing this make sure that no short circuit is created via the contact of the clamps with bare metal 7 8 Tyres 7 8 1 Ch...

Page 62: ...0 8 1 0 8 1 0 8 1 rear 0 8 1 0 8 1 0 8 1 0 8 1 Vehicle 700 TRV 700 700 TBX 700 Diesel 1000 TRV 1000 XR 700 Air pressure off road bar front 0 34 0 48 0 48 0 48 0 34 0 48 0 35 rear 0 34 0 48 0 48 0 48 0...

Page 63: ...depth specified by the law NOTE Residues of skin grease on the glass bulb will shorten the service life of a light bulb If you have touched the glass bulb it must be cleaned with a dry cloth prior to...

Page 64: ...ket 3 Insert new light bulb into the lamp socket 4 Position lamp glass and fasten with two screws 7 9 3 Replacing rear indicator lamp taillight lamp or brake light lamp Replace rear indicator lamp as...

Page 65: ...ing of the power consumer 7 Position fuse cover and press downwards until it engages 8 Install seat refer to section 4 20 NOTE The front indicator lamp and the position light lamp are replaced in the...

Page 66: ...al parts exception brake discs and exhaust system 7 Apply a soft cleaning and care product to all plastic parts ATTENTION Do not use any high pressure cleaner to clean the vehicle ATTENTION Heavy soil...

Page 67: ...in a closed dry and level room 8 3 Putting the vehicle into operation Put the vehicle into operation as follows 1 Remove preservative products 2 Remove cloth from exhaust system 3 Install a battery r...

Page 68: ...hi cle Automatic CVT with for ward and reverse posi tion Automatic CVT with EBS Hi Lo reverse posi tion Automatic CVT with EBS Hi Lo reverse posi tion Automatic CVT with EBS Hi Lo reverse posi tion Dr...

Page 69: ...75 9 3 275 9 3 Coolant capacity l US qt 1 4 1 5 1 8 1 9 Rear axle oil capacity ml fl oz n a 250 8 5 250 8 5 250 8 5 Petrol recommended EU unleaded octane 95 octane 95 octane 95 octane 95 octane Engine...

Page 70: ...lock 2 4 WD electr front differential lock 2 4 WD electr front differential lock Front brakes Hydr disc brake lever lock and parking brake Hydr disc Hydr disc Hydr disc Hydr disc Rear brakes Hydr disc...

Page 71: ...95 octane 95 octane 95 octane Engine oil recommended Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic...

Page 72: ...front differential lock 2 4 WD electr front differential lock 2 4 WD electr front differential lock Front brakes Hydr disc brake lever lock and parking brake Hydr disc Hydr disc Hydr disc Hydr disc R...

Page 73: ...ne 95 octane 95 octane 95 octane 95 octane Engine oil recommended Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weat...

Page 74: ...erential lock 2 4 WD electr front differential lock 2 4 WD electr front differential lock Front brakes Hydr disc brake lever lock and parking brake Hydr disc Hydr disc Hydr disc Rear brakes Hydr disc...

Page 75: ...Petrol recommended EU unleaded octane Diesel 95 octane 95 octane Engine oil recommended SAE 10W 40 Arctic Cat ACX All Weather Synthetic Arctic Cat ACX All Weather Synthetic Differential gear rear axl...

Page 76: ...er person Complete this form and send it to the address mentioned above Attach a copy of the vehicle registration certificate Change of address ownership or warranty transfer to Name _________________...

Page 77: ...icator 31 Drive selector switch 21 Driving Crossing slopes 44 Crossing stretches of water 45 Dodging 43 Driving around corners 42 Driving downhill 43 Driving uphill 43 In cold weather 46 Skidding 45 S...

Page 78: ...otective rubber sleeves 56 Putting into operation 67 Putting into operation first 36 R Rear view mirror 35 Registration information 76 Registration PIN 36 S Seat release 35 Serial number 16 Shock abso...

Page 79: ...79...

Page 80: ...he correct driving technique to prevent rollovers on slopes off road or in curves Read and observe all warnings and operation instructions in the user manual WARNING Improper use of the vehicle may le...

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