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Commissioning

User Manual Chemical centrifugal pumps with mechanical seal V080716

25

6

Commissioning

6.1

Commissioning

6.1.1

Install the safeguards

1. Install the safeguards.

6.1.2

Connect the product

1. Make sure that the product is dry.

2. Connect the motor. See §

3. Connect the piping.

CAUTION

Make sure there is no liquid present in the product.

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Summary of Contents for HD KR

Page 1: ...lands 31 0 592 430 310 info arbo pumps com www arbo pumps com Vat no NL 800862466B01 Reg no 04041816 Meppel IBAN NL52 INGB 0664 9192 43 BIC SWIFT INGBNL2A Stick serial no Name plate here CHEMICAL CENTRIFUGAL PUMPS WITH MECHANICAL SEAL Product group 1 0 User Manual ...

Page 2: ...on of ARBO Pompen en Filters B V to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and ARBO Pompen en Filters B V disclaims any liability for damage or detriments suffered as a result of reliance on the information given herein or the use of pumps processes or equipment to which t...

Page 3: ...Warranty on wear parts 9 3 4 Not covered by warranty 9 3 5 Modifications or repair without permission 9 3 6 Reporting 9 3 7 Delivery of the product 10 3 8 Restriction 10 3 9 Result damage 10 4 Description 4 1 Overview 11 4 2 Available options 12 4 3 Pump identification plate 13 4 4 Product identification code 13 4 5 Construction data mechanical seals 14 4 5 1 SealPro series 14 4 5 2 HD series 14 4...

Page 4: ...p and shut down 7 1 Start up 26 7 2 Shut down 27 8 Maintenance 8 1 Safety precautions 28 8 2 Preventive maintenance schedule 28 8 3 Lifetime of the mechanical seal 29 8 4 Check the bearings 29 8 5 Lifetime of the bearings of the motor 29 8 6 Spare parts 30 8 7 Cleaning 30 8 8 Storage 30 8 9 Disposal of the product 30 8 10 Assembly and disassembly of the product 30 9 Troubleshooting 9 1 Solve probl...

Page 5: ...he original instructions The original language of the manual is English Other language versions of this manual are a translation of the original instructions 1 1 Record of changes i 1 2 How to work with the manual 1 Make sure that you know the structure and content 2 Carry out the actions completely and in the given sequence 1 3 Terms and abbreviations Version Date Description 01 09 2013 New 02 05...

Page 6: ...ls and descriptions used in this manual i WARNING Warning tells you that there is a risk of personal injury or death WARNING Electrical hazard tells you that there is a risk of electrical shock CAUTION Caution tells you that there is a risk of property damage Note Note gives further information Do a check ...

Page 7: ... other use is strictly forbidden See also 3 2 2 Personnel qualification 2 2 1 Electrical installation If you do the electrical installation of the product make sure that you are qualified Obey the local regulations 2 2 2 Maintenance If you do maintenance on the product make sure that you are qualified 2 3 Safety label on the product The attention plate reminds you of the basic safety instructions ...

Page 8: ...ertified and approved according to European regulations For the declaration of conformity see 10 5 WARNING Read the manual before you install or use the product Failure to do so can result in personal injury death or property damage WARNING Obey the local safety regulations WARNING The product is heavy Use the correct lifting gear to lift the product ...

Page 9: ...order Use in excessive working temperatures Use with an excessive viscosity of the liquid Use with an excessive density of the liquid Use with an excessive amount of solid particles Use for another duty point as for which the product was designed and or ordered without consulting ARBO Use with a wrong voltage and or frequency Use with the wrong direction of rotation Running the product without liq...

Page 10: ...f the product For inspection and or repair the product must be delivered to us clean and free of chemical residues Please request an RMA form All costs like import duties are at your expense 3 8 Restriction The warranty is restricted to repair only 3 9 Result damage Result damage is not covered ...

Page 11: ...11 4 Description 4 1 Overview i 100 Housing parts 210 Pump shaft 230 Impeller 343 Pump bracket with bearing assembly for the TK models 400 Gaskets 421 Mechanical seal 477 Pressure spring 524 Shaft protection sleeve 421 343 524 477 210 100 230 400 5 5 100 421 343 210 477 524 400 230 ...

Page 12: ... unit suffix ZA B Gauge C Non return valve D By pass E Control valve A self priming suffix ZA version of the product can handle liquids with gas content up to 20 The pump is able to evacuate the air in its internal parts and in the suction line This means that the pipes do not need to be constantly filled with liquid C B A D E ...

Page 13: ...dentification code Serial no Serial number Power supply Power Supply Prod date Production date Impeller Ø Diameter of the impeller Q Flow rate H Discharge head Arbo Pompen en Filters bv Leemdijk 2 9422 CL Smilde The Netherlands Tel 31 0 592 430 310 www arbo pumps com Pump Materials Motor Model Type Housing size Wetted parts Impeller Impeller type Seal rotor Seal stator Seal type Gaskets Pole Power...

Page 14: ... carbide seal 1 5 2 5 SISI 40 125 TW 50 125 TW single internal Silicium carbide Silicium carbide seal 1 5 3 5 SISI 40 160 TW 50 160 TW single internal Silicium carbide Silicium carbide seal 1 5 5 0 SISI2 40 125 50 160 TW double internal SISI seal external John Crane seal 3 0 5 0 3 0 50 CAUTION An external flush is needed for these types Seal type Pump types Principle Description A B C D TGSI 80 16...

Page 15: ...10 0 50 SISI2BL 80 160 100 250 double internal SISI seal internal John Crane seal 2 5 10 0 10 0 50 Seal type Pump types Principle Description A B C D CAUTION An external flush is needed for these types Pump series Pump types NPSHa Seal type SealPro 15 85 32 95 8 m TGSI or SISI 8 m request special seal and impeller 40 125 50 125 8 m TGSI or SISI 8 m TGSI2 or SISI2 40 160 50 160 7 m TGSI or SISI 7 m...

Page 16: ...e motor 6 Install power meters pressure switches or a level switch to prevent the product from running dry or from running with a closed discharge line WARNING The product is heavy Use the correct lifting gear to lift the product CAUTION Handle the product with care during transport to prevent damage to the pump shaft WARNING Wear the correct personal protective equipment Note The long coupled mod...

Page 17: ... top of the bearing housing 3 Hinge and fill the transparent pot and return it to its normal position If necessary do this step again in order to have a stabilized level in the transparent pot CAUTION If you let the product run dry or if you run the product with a closed discharge line for more than 2 minutes this can damage the product Note Due to factory testing the product might contain some wa...

Page 18: ...use a downward loop instead of an upward loop you can remove trapped air from the piping and from the product 2 Make sure that you use long reducers to match the piping and pump connections gradually you do not use too many elbows and connection pieces you place a valve near the pump the suction line and the discharge line for maintenance purposes 5 2 2 Installation of the suction line 1 Make sure...

Page 19: ...tains particles of 2 mm1 or 3 mm2 Suction lift 1 Make sure that the suction lift X with a standard seal is less than 2 m the NPSHavailable is 120 of the NPSHrequired 2 Use a foot valve A Flooded suction 1 Make sure that the liquid level X is above the centre line of the pump 1 For the KR 15 85 KR 32 95 models 2 For the KR TK HD 40 125 KR TK HD 150 250 models Note For a higher suction lift contact ...

Page 20: ...two or more products are connected parallel to a common piping 2 Use a filling connection B 3 Install air vents and expansion joints in areas where air can accumulate when you use very long horizontal parts 4 If possible install a pressure gauge near the product 5 Install a drain valve to empty the discharge line when you need to clean it or in case of a freezing hazard 5 2 4 Seal flushing device ...

Page 21: ...constructed in such a way that the pressure on the primary front seal is 0 5 1 bar 1 Make sure that the pressure on the seal box is 0 5 bar higher than the pressure on the primary front seal 2 Use a liquid seal monitor to control the flushing liquid 3 For the pressure and flush capacity refer to 4 5 ...

Page 22: ...ated on the inner side of the cover of the electrical connection box of the motor and compare the data with the available power supply Make sure that the security class of the motor complies with the local safety rules The available voltage and frequency must be the same as the voltage and frequency information on the motor identification plate Type Pole Motor power Connection Pole Motor power Con...

Page 23: ...an is correct as indicated on the product See also 4 3 2 After maximum 2 s set the product to off 5 4 2 If the rotation of the product is not correct 1 Open the electrical box A 2 Change the electrical connection It is enough to change two phases 3 Close the electrical box 4 Check the rotation of the product again CAUTION When the product turns in the wrong direction this may cause damage to the p...

Page 24: ...Installation User Manual Chemical centrifugal pumps with mechanical seal V080716 24 ...

Page 25: ...al V080716 25 6 Commissioning 6 1 Commissioning 6 1 1 Install the safeguards 1 Install the safeguards 6 1 2 Connect the product 1 Make sure that the product is dry 2 Connect the motor See 5 3 3 Connect the piping CAUTION Make sure there is no liquid present in the product ...

Page 26: ...e bit open 6 Open the valve of the discharge line slowly until the desired flow rate is reached CAUTION Do not switch the product on off more than 6 times per hour Be careful for rapid pressure build up if you open the closing valves This can cause serious damage to the mechanical seal Do not run the product dry It causes serious damage to the product Air in the suction line can cause cavitation C...

Page 27: ...chanical seal V080716 27 7 2 Shut down 1 Close the discharge valve 2 Disconnect the power supply to the product 3 Close the suction valve CAUTION Do not switch the product on off more than 6 times per hour WARNING Make sure that the power supply to the product is locked ...

Page 28: ...ower supply to the product before any work is carried out on the product CAUTION If the product needs to be disassembled contact your local agent or distributor Do not disassemble the product yourself Note Make sure that there is no pressure on the suction line and the discharge line before any work is carried out on the product After the work is carried out connect and check all electrical connec...

Page 29: ...r Bearings of the motor Yearly See 8 5 Contact your local agent or distributor if replacement is necessary Oil level bearing assembly 42b only Every 300 hours of operation Check the oil level and refill if necessary Oil bearing assembly 42b only Every 2 000 hours of operation Replace the oil Mechanical seal Every 20 000 hours of operation 50 Hz or 15 000 hours 60Hz Replace the mechanical seal Cont...

Page 30: ...mperature in the storage area is between 5 and 40 C the product is stored in the position of its intended use 8 9 Disposal of the product Sort the product the accessories and the packaging for environmentally friendly recycling Make sure that the product is free of liquid Obey the local regulations when you dispose chemical materials 8 10 Assembly and disassembly of the product WARNING Use the cor...

Page 31: ...nnection See 5 3 Connection is okay but no power Check the safety protection Fuse is blown Check the electrical circuit on short circuit Replace the fuse Product makes noise or vibrates too much The fan runs against the cover of the motor Bearings are worn or jammed Replace the bearings Bolts between pump and motor are not tightened Tighten the bolts with a spanner Apply the correct torque See the...

Page 32: ...nlet and outlet blocked Clean the cooling air inlet and outlet with compressed air Rotating parts are blocked Clean the pump Product is overloaded Check the specifications of the liquid and the product Ambient temperature too high Safety protection switch is not correctly adjusted Motor speed is too low Wrong frequency Bearings of the product are worn or jammed Replace the bearings Motor does not ...

Page 33: ...in the discharge line Check the connections on leaks The valves are not completely open Open the valves Strainer or suction and discharge line are clogged Clean the strainer Clean the suction and discharge line Direction of rotation is not correct Check the direction of rotation See 5 4 Shaft seal leaks The system pressure is too high Adjust the system pressure The diaphragm or O ring is damaged o...

Page 34: ...3 Design pressure 10 4 Torques See the instruction card Materials of construction Abbreviation T min C T max C Polypropylene PP 0 80 High Modulus Polyethylene HMPE 50 80 Polyvinylidenfluoride PVDF 30 120 Polytetrafluorethene PTFE 40 140 Note PN 6 6 bar 1 or PN 10 10 bar 2 at 20 C For maximum seal pressure refer to 4 5 1 For the KR 15 85 KR 50 160 models 2 For the KR TK 80 160 KR TK 150 250 models ...

Page 35: ...65 80 90 100 125 and 150 consisting of an electric motor and a pump made of a variety of materials as per product catalogue when installed maintained and used in applications for which they were designed and in compliance with the relevant installation standards and manufacturer s instructions comply with the requirements of the following European Directives and standards where applicable Directiv...

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