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Aquacal 75090, Owner'S Manual Installation And Operation

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TABLE OF CONTENTS

REFERENCE SECTION .................................................................................................... 17

Standard Pool Salt ................................................................................................... 17

Salt Addition Chart ................................................................................................... 17
Basic Water Chemistry - Salt ................................................................................... 18
Saturation Index (SI) - Salt ....................................................................................... 19

E4aqua .................................................................................................................... 20

E4aqua Addition Chart ............................................................................................. 20
Basic Water Chemistry - E4aqua ............................................................................. 21
Saturation Index (SI) - E4aqua ................................................................................ 22

MAINTENANCE ................................................................................................................. 23

Fuse Location and Ratings .................................................................................................. 23
Testing the Flow Switch ....................................................................................................... 23
Servicing the SuperCell ....................................................................................................... 24

Removal of the SuperCell... ..................................................................................... 24
Visual Inspection of the SuperCell... ........................................................................ 25
Manual Cleaning of the SuperCell... ........................................................................ 25
Installing a SuperCell... ............................................................................................ 25

Winterizing ........................................................................................................................... 26
Spring Start-Up ..................................................................................................................... 26

TROUBLESHOOTING ....................................................................................................... 27

APPENDIX ......................................................................................................................... 29

Declaration of Conformity .................................................................................................... 29
FCC Compliance: ................................................................................................................. 29

Summary of Contents for 75090

Page 1: ...PMENT OWNER PN LTP0059 REV 1 03 10 2010 Owner s Manual Salt Chlorine Generator IMPORTANT Swimming Pool Spa Purification System Models 75090 75090 TL and 75091 Read This Manual Before Installing or Ope...

Page 2: ...ell Manifold Assembly 75094 10 Mounting the Control Unit 11 Flow Rates 11 Electrical Connections 12 Grounding and Bonding 12 High Voltage Wiring 12 Twist Lock Connector 12 Three Prong Connector 12 Har...

Page 3: ...r Chemistry E4aqua 21 Saturation Index SI E4aqua 22 MAINTENANCE 23 Fuse Location and Ratings 23 Testing the Flow Switch 23 Servicing the SuperCell 24 Removal of the SuperCell 24 Visual Inspection of t...

Page 4: ...ours our voice mail system will handle your call Please be sure to leave your name a complete address and your telephone number You may also reach us by email at AutoPilotTechSupport teamhorner com Or...

Page 5: ...e note WARNING relates to personal safety while CAUTION signals promote avoiding damage to equipment Safety Signals Safety Information Main Table A warning signal appears in this manual where special...

Page 6: ...o heed the following may result in permanent injury or death WARNING To permit proper air circulation the Control Unit must be mounted at least 1 foot 300 mm off ground level Failure to heed the follo...

Page 7: ...irculation pump running to operate For all other cells the water circulation pump must be operating for your AG to produce chlorine so run time is one of several key components to maintaining the prop...

Page 8: ...ssembly 75094 The manifold is connected into the plumbing after all other equip ment Water from the pool spa is moved though the manifold by the circulation pump Replacement Parts RC11 Cell or RC 35 2...

Page 9: ...et water level fall below level of Above Ground Manifold cell Damage to cell and power supply can occur if unit is run without water flow Failure to heed the following may result in equipment CAUTION...

Page 10: ...aintenance The cables are 12 long The direction of the water flow through the manifold must be as indicated for the system to operate properly STEP 3 Install the 75093 into the return line hole and ti...

Page 11: ...as applicable Using a screwdriver run the screws into the anchors leaving a gap between the wall and the underside of the screw heads 3 Holding the power center slotted openings to the screw heads al...

Page 12: ...xterior of the control center The AG 75090 and 75090 TL have been configured for 115 VAC operation The AG 75091 has been factory configured for 230 VAC operation The configuration can be changed in th...

Page 13: ...gently but firmly to connect BASE OF AG 3 The Flow Switch cable is used with the 75094 Inline cell manifold system This cable connector is also keyed and must be aligned to connect properly DO NOT us...

Page 14: ...x 785 Length x Width x Average Depth x 785 Rectangular Round Oval Rectangular Round Oval Gallons pool size measured in feet Length x Width x Average Depth x 7 5 Diameter x Diameter x Average Depth x...

Page 15: ...ould not be used as these mixtures contain high levels of impurities and may cause staining Note While not recommended granular salt containing anti caking additives such as YPS Yellow Prussiate of So...

Page 16: ...olved into the pool 5 Use the UP and DOWN arrow buttons to set the purifier percentage to 50 and then allow the pool to operate normally Display will show P 50 scrolling once output is adjusted 6 For...

Page 17: ...930 28 395 37 860 47 325 56 790 66 255 75 720 0 25 63 125 188 250 313 376 438 501 11 28 57 85 114 142 170 199 227 250 23 57 115 172 230 287 344 402 459 0 25 10 26 52 78 104 130 156 182 208 500 21 52 1...

Page 18: ...dium bisulfate Low TA Eye irritation pH bounce stained etched plaster and metal corrosion Low TA Add sodium bicarbonate Total Alkalinity 80 to 100 ppm Monthly High TA Constant acid demand difficulty i...

Page 19: ...um Hardness 400 ppm Total Alkalinity 125 ppm Salt Level 3000 ppm REFERENCE SECTION Use the chart below to determine your overall water balance Test water for pH water temperature Calcium Hardness Tota...

Page 20: ...l then proceed to step 2 If current salt level is 750ppm or higher drain entire pool and refill with fresh water and proceed to step 2 2 With desired water level begin circulation pump Example An 11 0...

Page 21: ...Ph High TA Add sodium bisulfate to correct for pH Do not add muriatic acid Do not add sodium bisulfate to a point where the pH drops below 7 2 Low Salt Below 3 mS leads to insufficient power to the ce...

Page 22: ...of water that is whether your water will precipitate dissolve or be in equilibrium with calcium carbonate Water is properly balanced if the SI is 0 0 3 If SI is greater than 0 3 scaling and staining...

Page 23: ...lease verify that the flow switch jumper is NOT installed then have the unit serviced 4 Turn on the water pump The red Check System light should turn off showing the unit has water flow 5 Turn off wat...

Page 24: ...uld be straight and clear of any debris on the ends or between the blades END VIEW OF THE SUPERCELL LOOKING AT THE BLADES Clean the cell immediately and determine the cause of scaling See Basic Water...

Page 25: ...vice CAUTION The electrical terminals must be completely dry to avoid corrosion and failure of the cell or cable Manual Cleaning of the SuperCell 1 Turn off circulator pump 2 Remove the cell and place...

Page 26: ...ter and add the appropriate chemicals to balance the pool water per the levels recommended in the reference section on pages 17 22 Be sure to check salt and cyanuric acid stabilizer bringing those rea...

Page 27: ...e Correct as appropriate If the volts are less than 20 then contact Autopilot Systems for assistance If this is a new installation Message Displayed Problem Typical Solution no FLO on 75094 Scrolling...

Page 28: ...clock has not turned off power to Control Unit Temporarily override the time clock if desired to check the AG 3 Verify local shut off switch and or main circuit breaker for Control Unit is turned on...

Page 29: ...receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help FCC Compliance Decla...

Page 30: ...30...

Page 31: ...31...

Page 32: ...32 2737 24th St North St Petersburg FL 33713 1 727 823 5642...

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