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CHECK VALVES - SWING, TILTING DISC & PISTON - API594/API6D/BS1868/B16.34

Australian Pipeline Valve - Installation, Operation and Maintenance Manual

21

 

A P P E N D I X   C   -   C O N T.

EXPLODED B.O.M. SWING CHECK

Example only, refer to as-built drawing.

www

.australianpipeline

valv

e.com.au

API 6FD & ISO 10497

Fir

esaf

e C

er

tified

API 6D - 1473 API Q1 - 2345

SHELL 

TA

M

AP 2 ST

AR

CHE

VR

ON APPR

OVED

BP APPR

OVED

SIL 2 & 3

15

14

16

13

12

11

10

9 8

7

6 5

4

3

SPOT WELDED

D

A

B

H

2

1

BIL

L OF M

ATERIALS

Dimensions in millimeters

NO.

PART NAME

M

A

TERIAL

NOTES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

BODY

SEAT

DISC

DISC ARM

NUT

SHAF

T

SUPPORT FORK

STUD 

NUT 

BOL

RING GASKET

BONNE

T

LIF

TING RING

NAMEPL

ATE 

RIVET

ASTM A216 W

CC

ASTM A10

5+STL

6

ASTM A10

5+STL

6

ASTM A216 W

CC

ASTM A194 2HM

ASTM A182 F

6A

ASTM A216 W

CC

ASTM A193 B7M

ASTM A194 2HM

ASTM A193 B7M

ASTM A182 316

ASTM A105

AISI

 1035

ASTM A276 304

SS

-

DIMENSIONS (MM) & WEIGHT (KG)

APV DWG FRM 138

ZINC PLATED

(4)

-

-

-

-

(1)

-

-

(2)

(1) (3)

(6) (7) (8)

(5) (6) (7) (8)

-

Check Valve, Swing, Model 80APP199UN1-BW, 

API6D NPS 3” (DN80)  Class 1500, BW, BB

ORDER N

o

D

W

G N

o

RE

V.

APP

R

O

VED

CH

ECKED

DR

A

WN

138

00

Australian Pipeline Valve 

B.T. 

S.Q. 

C.C. 

RA

TING

DESIGN & MF

G

.

PRES

S-

TEMP

 RA

TING

FA

CE 

TO F

A

CE DIM.

END C

ONNE

C

TION

END DIMENSION

TES

T & INSPE

C

TION

MARKING

O

THER RE

Q

.

POR

T SIZE

TRIM

NO

TES

O

THER

CL 1500

API 6D DUAL CONFORMS API 594

ASME B16.34

ANSI B16.10

SCHEDULE 160 BUTTWELD 

ASME B16.25

API6D LEAKAGE ISO 5208-D

*

MSS SP-25

PAINT

 

PPF07.002

 

CORROSION A

LLOWANC

E 4.0MM. INVESTME

NT C

AST

FULL PORT FULL OPENING - PI

GGABLE

API #5

NACE MR-01-75 

&

 MR-01-03 (I

SO 15156). API 6D MONOGRAMME

D

 AP

I Q1/ AP

I 6

D LI

CENSED MANUF

ACTURER

, DYE PENE

TRANT TEST ON BEVELLE

D ENDS MSS-SP

93

TES

T PRES

SURE

SHELL

 HYDR

O

SEA

T HYDR

O

SEA

AIR

B

A

CK

SEA

T

B16.34 B

OD

TEMPERA

TURE

MEDIUM

Water, Oil, Gas

ºC

-29 TO 425

ºF

-20 TO 800

Mpa

Psi

 

 

Mpa

Psi

 

 

Mpa

Psi

Mpa

Psi

38.

76

5625

28.42

4125

Inch

DN

L

D

B

A

H

SCH

Weight

3”

80

470

76

66.64

91

297

160

95

16

COTTE

R PIN

SS

-

(1) 

DUAL CER

TIFIED ASTM A216

 WCB

(2) 

SMOOTHNESS R

 3.2 

µ

m I

N ACCOR

ANDANCE WI

TH AP

I 59

&

 AP

I 6

D

(3) 

.35% MAXI

MUM CAR

BON EQUIVALENT

(4) 

DUAL LABLED  

&

 CAST AP

&

 FZV.

 CE/PED LABLED. API MONOGR

AMMED

(5) 

THE BODY SEAT R

ING I

S INSTALLED ON A 3

 ANGLE. THIS ALLOWS CHECK VALVE TO CLOSE EVEN 

    WHEN I

NSTALLED IN HOR

IZONTAL P

IP

E R

UN WI

TH NO P

RESSUR

E

(6) 

THICKNESS OF FACI

NG MATER

IAL 

 1.6

MM AS P

ER

 AP

I R

EQUI

REMENTS

(7)

 DI

SC 

&

 SEAT LAP

PED TO R

a 0.2 

~

 0.4

 

µ

m SUP

ER

IOR

 TO OTHER

 MANUFACTUR

ER

S TOLER

ANCES

(8) 

STELLITE HAR

DNESS 36

 

~

 45 HR

C (331 

~

 427 HB)

*SUPERIOR SHUT OFF THAN API 598. (EQUIVALENT API 598 GATE VALVE LEAKAGE RATE IN DROPS/MINUTE)

Summary of Contents for API594

Page 1: ...www australianpipelinevalve com au INSTALLATION OPERATION MAINTENANCE MANUAL CHECK VALVES SWING TILTING DISC PISTON API594 API6D BS1868 B16 34 API 6FD ISO 10497 Firesafe Certified API 6D Version...

Page 2: ...et Oilfield Products Valves Wellheads Gate Globe Check Valves Forged Steel Plug Valves Lubricated Sleeved Lined Gate Globe Check Valves Cast Steel Diamond Gear Gearboxes Flowturn Gate Globe Check Valv...

Page 3: ...pair 8 9 4 4 Bolted bonnet swing lift check valve reassembly 9 11 5 0 Troubleshooting 12 6 0 Warranty and Service 12 13 6 1 Valve warranty period 12 Appendix A Body bonnet bolting torques 14 17 Append...

Page 4: ...the correct valves The user is responsible for ensuring APV Valves are selected and installed in conformance with the correct pressure rating and design temperature requirements Prior to installation...

Page 5: ...risk should be taken This manual provides instructions for storing general servicing installation and removal of check valves APV and it s resellers refuse any liability for damage to people property...

Page 6: ...ITEM DESCRIPTION 1 APV valve figure number which delineates the as built valve type body trim features packing NACE etc Refer Figure Number System Appendix C 2 Shell material e g body bonnet 3 Closur...

Page 7: ...alves in the direction indicated by the flow arrow stamped on the body Note Flow disturbances caused by the system components e g pipe fittings discharge of pumps etc can lead to valve chatter which c...

Page 8: ...the weld ends as necessary and weld into the line using an approved weld procedure Make sure the pipe and valve body material given on the nameplate or valve body is compatible with the welding proced...

Page 9: ...ers until it s own weight forces it to seat This prevents the possibility of a reversal in the flow Piston and ball check valves should not be used in applications where rusting or rust particles are...

Page 10: ...n accordance with the recommended torque value see table Appendix A Tables A B 4 2 DISASSEMBLY GASKET REPLACEMENT Before disassembling 1 Check that the line is in a complete shut down phase then remov...

Page 11: ...s have a free floating disc Repair surface by grinding and relapping using a fine grade abrasive paste b Deterioration of seat seal surfaces When seal surfaces are damaged and defects are confined to...

Page 12: ...PV recommends installing new bolting when assembling body and bonnet connections APV recommends coating the stud threads and surface under the nut with the molybdenum disulfide All tightening of the b...

Page 13: ...ustralian Pipeline Valve Installation Operation and Maintenance Manual 11 Typical Bolted Swing Check Valve Exploded View FIGURE 1 Sample only refer to as built drawing as there are numerous designs de...

Page 14: ...ime Disc will not operate normally Hinge Pin may be deformed and jammed Replace valve Hinge Pin 6 0 W A R R A N T Y A N D S E R V I C E 6 1 VALVE WARRANTY PERIOD 6 1 1 In the event the end user encoun...

Page 15: ...LL SELLER S LIABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR 4 LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LABOR OR E...

Page 16: ...ould help prevent leakage through the bonnet gasket 3 Above torque values are with the bolts lubricated 4 Values above are based on 30 000 psi 206 85 Mpa bolting stress and lubricated with heavy graph...

Page 17: ...T TIGHTENING SEQUENCE EXAMPLE FIGURE 2 TABLE B When torque wrenches are not available or suitable the use of standard wrenches and guidelines will apply to avoid over torque or damage to the valve Nev...

Page 18: ...8 11472 8 11155 6 9575 4 500 20 14304 0 13964 2 12884 7 600 24 20866 1 20419 8 18682 8 750 30 33735 6 TABLE D Cracking Pressure for API 594 BS 1868 Swing Check Valve Size Units kPa Psi mm inch 150LB 3...

Page 19: ...1478 10807 9960 8459 500 20 14307 14307 14307 13386 12441 10605 600 24 20898 20898 20898 19576 17968 TABLE F Cracking Pressure for API 6D Swing Check Valve Size Units kPa Psi mm inch 150LB 300LB 600LB...

Page 20: ...onnet Blank Bolted C Cryogenic H Pillar Bridge L Low Temperature P Pressure Seal S Bellows Sealed W Welded Body material see page 5 WCB is Blank Blank Non NACE N NACE Denotes trim Code Modifier see be...

Page 21: ...51 CF8M Stainless with Molybdenum 9 A217 Gr C12 Chrome Moly 9 Cr 1 Mo 10 A352 LC1 Carbon Moly 1 2 Mo 11 A352 LC3 Low Carbon Steel 101oC 13 A351 CN7M Alloy 20 14 A890 A995 4A CD3MN Duplex F51 15 A995 6...

Page 22: ...ISO 5208 MSS SP 25 PICKLED PASSIVATED BODY FULL PORT LARGE OPEN FLAPPER 100NB API 12 NACE MR 01 75 MR 01 03 ISO 15156 LOST WAX INVESTMENT CAST TEST PRESSURE SHELL HYDRO SEAT HYDRO SEAT AIR BACKSEAT B...

Page 23: ...MP RATING FACE TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING OTHER REQ PORT SIZE TRIM NOTES OTHER CL 1500 API 6D DUAL CONFORMS API 594 ASME B16 34 ANSI B16 10 SCHEDULE 160 BUTTWELD...

Page 24: ...IGN MFG PRESS TEMP RATING FACE TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 150 API 6D DUAL CONFORMS API 594 ASME B16 34 ASME B16 10 R...

Page 25: ...peline Valve B T S Q C C RATING DESIGN MFG PRESS TEMP RATING FACE TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING OTHER REQ PORT SIZE TRIM NOTES OTHER CL 1500 ASME B16 34 API 594 WALL...

Page 26: ...ESS TEMP RATING FACE TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING PAINT OTHER REQ PORT SIZE TRIM NOTES OTHER CL 600 ASME B16 34 BS1873 API600 WALL ASME B16 34 ASME B16 10 RFSF 3 2...

Page 27: ...stralian Pipeline Valve B T S Q C C RATING DESIGN MFG PRESS TEMP RATING FACE TO FACE DIM END CONNECTION END DIMENSION TEST INSPECTION MARKING OTHER REQ PORT SIZE TRIM NOTES OTHER CL 1500 ASME B16 34 A...

Page 28: ...ase contact us for a prompt response Continuous development of Australian Pipeline Valve products may necessitate changes in the design or manufacture process Australian Pipeline Valve reserves the ri...

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