GENERAL INFORMATION
1 - 5
TUONO 1000
1.2. GENERAL
RULES
1.2.1.
BASIC SAFETY RULES
CARBON MONOXIDE
When an operation must be performed with the engine running, position the motorcycle outdoors in a well-ventilated
area.
Avoid starting the engine indoors.
Use an exhaust emission extraction system when working indoors.
DANGER
Exhaust gases contain carbon monoxide, a poisonous gas which, if inhaled, may cause loss of
consciousness or even death.
FUEL
DANGER
The fuel used in internal combustion engines is highly flammable and can become explosive under
particular conditions.
Refuelling and maintenance operations should be carried out in a well-ventilated area, with the engine
off.
Do not smoke when refuelling or in the proximity of sources of fuel vapours. Avoid contact with bare
flames, sources of sparks or any other source which may ignite the fuel or lead to explosion.
DO NOT DISPOSE OF FUEL IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
HOT COMPONENT PARTS
The engine and the components of the exhaust system become very hot and remain hot for some time after the engine
has been stopped.
Wear insulating gloves before handling these components or allow for the engine and the exhaust system to cool down
before proceeding.
USED GEARBOX AND FORK FLUIDS
DANGER
Wear latex gloves when servicing.
Prolonged or repeated contact with gear fluid may cause severe skin damage.
Wash your hands thoroughly after use.
For disposal, contact the nearest waste oil reclamation firm or the supplier.
Wear latex gloves when servicing.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT.
KEEP AWAY FROM CHILDREN.
BRAKE FLUID
WARNING
Brake fluid can damage plastic, rubber or painted parts. When servicing the brake system, protect all
such parts with a clean cloth.
Always wear safety glasses when servicing the brake system.
Brake fluid is highly irritant. Avoid contact with the eyes.
In case of contact with the eyes, rinse thoroughly with cool, clean water and immediately seek medical
attention.
KEEP AWAY FROM CHILDREN.
COOLANT
Coolant contains ethylene glycol which can be flammable under certain conditions. When ignited, ethylene glycol
produces invisible flames that can cause burns.
Summary of Contents for TUONO 1000 R
Page 1: ...www serviceaprilia com workshopmanual TUONO 1000 1306 5 12 2005 00 8104982 UK ...
Page 2: ...INTRODUCTION 0 1 TUONO 1000 INTRODUCTION 0 ...
Page 8: ...GENERAL INFORMATION 1 1 TUONO 1000 GENERAL INFORMATION 1 ...
Page 20: ...PERIODIC MAINTENANCE 2 1 TUONO 1000 PERIODIC MAINTENANCE 2 ...
Page 35: ...PERIODIC MAINTENANCE 2 16 TUONO 1000 ENGINE TOOLS ...
Page 37: ...PERIODIC MAINTENANCE 2 18 TUONO 1000 MISCELLANEOUS TOOLS ...
Page 49: ...PERIODIC MAINTENANCE 2 30 TUONO 1000 2 1 9 SYSTEMS DIAGRAM BRAKES ...
Page 50: ...PERIODIC MAINTENANCE 2 31 TUONO 1000 EXHAUST GAS RECOVERY ...
Page 51: ...FUEL SYSTEM 3 1 TUONO 1000 FUEL SYSTEM 3 ...
Page 54: ...FUEL SYSTEM 3 4 TUONO 1000 3 1 2 INJECTION SYSTEM DIAGRAM ...
Page 82: ...ENGINE 4 1 TUONO 1000 ENGINE 4 ...
Page 90: ...ENGINE 4 9 TUONO 1000 Disconnect the oil tubes on the crankcase ...
Page 100: ...ENGINE 4 19 TUONO 1000 ...
Page 101: ...ENGINE 4 20 TUONO 1000 Disconnect the spark plug caps Remove the gear lever ...
Page 116: ...ENGINE 4 35 TUONO 1000 ...
Page 126: ...ENGINE 4 45 TUONO 1000 Remove the plugs from the ducts Fit the throttle body ...
Page 131: ...ENGINE 4 50 TUONO 1000 Fit the airbox cover Fit the battery the fuel tank and the seat ...
Page 135: ...CYCLE PARTS 5 1 TUONO 1000 CYCLE PARTS 5 ...
Page 147: ...CYCLE PARTS 5 13 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Page 158: ...CYCLE PARTS 5 24 TUONO 1000 Tighten the upper plug to the specified torque ...
Page 164: ...CYCLE PARTS 5 30 TUONO 1000 Remove the ring and the dust seal ...
Page 165: ...CYCLE PARTS 5 31 TUONO 1000 ...
Page 172: ...CYCLE PARTS 5 38 TUONO 1000 Tighten the upper plug to the specified torque ...
Page 207: ...CYCLE PARTS 5 73 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Page 213: ...CYCLE PARTS 5 79 TUONO 1000 ...
Page 220: ...CYCLE PARTS 5 86 TUONO 1000 ...
Page 226: ...CYCLE PARTS 5 92 TUONO 1000 ...
Page 251: ...COOLING SYSTEM 6 1 TUONO 1000 COOLING SYSTEM 6 ...
Page 256: ...CYCLE PARTS 7 1 TUONO 1000 CYCLE PARTS 7 ...
Page 258: ...CYCLE PARTS 7 3 TUONO 1000 7 1 ELECTRIC SYSTEM 7 1 1 LOCATION OF THE COMPONENTS ...
Page 260: ...CYCLE PARTS 7 5 TUONO 1000 7 1 2 ELECTRIC PARTS INSPECTION TABLE ...
Page 277: ...CYCLE PARTS 7 22 TUONO 1000 7 1 9 WIRING DIAGRAM ...