CYCLE PARTS
7 - 21
TUONO 1000
7.1.8. NEW
MAPPING
On vehicles manufactured before February 2004 and up to frame no.
ZD4RR00004S003947
, the ECU needs to be
reprogrammed with the revised mapping that ensures improved idle stability and engine performance at 2000 - 3000
rpm.
ECUs with the
664582
mapping must be reprogrammed with the
664584 (VD5G684$.BIX)
mapping using Axone 5.0.2.
The CO must be balanced after reprogramming the ECU, see 3.1.3 (CYLINDER SYNCHRONISATION AND CO LEVEL
ADJUSTMENT).
Vehicles produced after frame no.
ZD4RR00004S003947
are equipped with a new ECU and mapping; new mapping
designation is:
664583 (VD5L683$.BI).
CO level adjustment and cylinder synchronisation to match the new mapping are
performed at the factory.
Vehicles produced after frame no.
ZD4RR00004S003947
feature a modified wiring harness because the pick-up sensor
now uses a two-pin connector (instead of the three-pin connector used in the past).
The new ECUs can be retrofitted to motorcycles manufactured before frame no.
ZD4RR00004S003947
.
SPARE ECU'S
NOTE
Spare ECUs must be programmed before use; look up correct mapping in the following table:
NEW ECU
MAPPING
CODE
NOTE
664584 (VD5G684$.BIX)
664583 (VD5L683$.BIX)
664980 blank
x
664581
x
664582
x
664981 blank
x
NOTE
Axone automatically detects the mapping stored in the ECU and will only allow reprogramming if the correct
mapping is selected.
When the “Enter” key is pressed in the Adjustable Parameters screen to start ECU reprogramming, the system prompts
for the current date (dd/mm/yy); enter the current date:
When the reprogramming procedure is completed, the Axone ISO screen offers the following information for your review:
•
mapping
code;
•
uploading
date;
•
serial number of Axone unit used for upload procedure;
Summary of Contents for TUONO 1000 R
Page 1: ...www serviceaprilia com workshopmanual TUONO 1000 1306 5 12 2005 00 8104982 UK ...
Page 2: ...INTRODUCTION 0 1 TUONO 1000 INTRODUCTION 0 ...
Page 8: ...GENERAL INFORMATION 1 1 TUONO 1000 GENERAL INFORMATION 1 ...
Page 20: ...PERIODIC MAINTENANCE 2 1 TUONO 1000 PERIODIC MAINTENANCE 2 ...
Page 35: ...PERIODIC MAINTENANCE 2 16 TUONO 1000 ENGINE TOOLS ...
Page 37: ...PERIODIC MAINTENANCE 2 18 TUONO 1000 MISCELLANEOUS TOOLS ...
Page 49: ...PERIODIC MAINTENANCE 2 30 TUONO 1000 2 1 9 SYSTEMS DIAGRAM BRAKES ...
Page 50: ...PERIODIC MAINTENANCE 2 31 TUONO 1000 EXHAUST GAS RECOVERY ...
Page 51: ...FUEL SYSTEM 3 1 TUONO 1000 FUEL SYSTEM 3 ...
Page 54: ...FUEL SYSTEM 3 4 TUONO 1000 3 1 2 INJECTION SYSTEM DIAGRAM ...
Page 82: ...ENGINE 4 1 TUONO 1000 ENGINE 4 ...
Page 90: ...ENGINE 4 9 TUONO 1000 Disconnect the oil tubes on the crankcase ...
Page 100: ...ENGINE 4 19 TUONO 1000 ...
Page 101: ...ENGINE 4 20 TUONO 1000 Disconnect the spark plug caps Remove the gear lever ...
Page 116: ...ENGINE 4 35 TUONO 1000 ...
Page 126: ...ENGINE 4 45 TUONO 1000 Remove the plugs from the ducts Fit the throttle body ...
Page 131: ...ENGINE 4 50 TUONO 1000 Fit the airbox cover Fit the battery the fuel tank and the seat ...
Page 135: ...CYCLE PARTS 5 1 TUONO 1000 CYCLE PARTS 5 ...
Page 147: ...CYCLE PARTS 5 13 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Page 158: ...CYCLE PARTS 5 24 TUONO 1000 Tighten the upper plug to the specified torque ...
Page 164: ...CYCLE PARTS 5 30 TUONO 1000 Remove the ring and the dust seal ...
Page 165: ...CYCLE PARTS 5 31 TUONO 1000 ...
Page 172: ...CYCLE PARTS 5 38 TUONO 1000 Tighten the upper plug to the specified torque ...
Page 207: ...CYCLE PARTS 5 73 TUONO 1000 Remove the wheel shaft nut Set aside the washer ...
Page 213: ...CYCLE PARTS 5 79 TUONO 1000 ...
Page 220: ...CYCLE PARTS 5 86 TUONO 1000 ...
Page 226: ...CYCLE PARTS 5 92 TUONO 1000 ...
Page 251: ...COOLING SYSTEM 6 1 TUONO 1000 COOLING SYSTEM 6 ...
Page 256: ...CYCLE PARTS 7 1 TUONO 1000 CYCLE PARTS 7 ...
Page 258: ...CYCLE PARTS 7 3 TUONO 1000 7 1 ELECTRIC SYSTEM 7 1 1 LOCATION OF THE COMPONENTS ...
Page 260: ...CYCLE PARTS 7 5 TUONO 1000 7 1 2 ELECTRIC PARTS INSPECTION TABLE ...
Page 277: ...CYCLE PARTS 7 22 TUONO 1000 7 1 9 WIRING DIAGRAM ...