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SAFETY INSTRUCTIONS

Read this installation manual before beginning installation of the Aprilaire® 
Zoned Comfort Control® system. For questions call Aprilaire customer 
support at (800) 334-6011 or visit 

AprilairePartners.com

.

 WARNING

1. 

120 Volts may cause serious injury from electrical shock. Leave 
power disconnected until installation is complete.

2. 

The zone panel is designed for indoor use only. Do not expose 
any of the components to moisture. 

 CAUTION

1. 

Turn off the system power before removing or installing any 
wires into the terminals of any component on the system. 
Wiring with a live circuit can lead to electrical shorts that can 
damage components.

2. 

Installation must be done in accordance with all applicable 
codes.

3. 

Installer should touch a grounded metal object before handling 
the zone panel. This will prevent any static discharge that may 
cause damage.

4. 

A zone panel may not control temperature properly unless the 
heating and cooling system is properly sized and balanced.

5. 

Insufficient air flow or excessive temperatures through the 
heating and cooling system could result in equipment damage. 
Refer to the manufacturer’s recommendations for minimum 
safe airflow and temperature requirements.

6. 

Do not mount the zone panel on any exterior wall or equipment 
supply ductwork.

7. 

Do not install the zone panel where temperatures exceed 158°F 
(70°C) or are below 32°F (0°C), non-condensing.

8. 

Improper system installation could cause water damage from 
frozen pipes. Check system operation after installation.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATIONS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

APPLICATION & ACCESSORIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ZONE PANEL LAYOUT

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 

 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 
 LEDs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 
 Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 

 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 
  Installation Location Recommendations  . . . . . . . . . . . . . . . . . . . . . . . . . . 5

WIRING

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   6 

  Select and Wire the Transformer to the Control Panel . . . . . . . . . . . . . . 7 
  Zone Damper Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   8 
  Discharge Air Temperature Sensor (Included)  . . . . . . . . . . . . . . . . . . . .   9 
  Thermostat Terminal Definitions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 
  HVAC Terminal Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 
  Furnace and A/C  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
  Boiler and A/C  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 

SEQUENCE OF OPERATION

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

LIMITED WARRANTY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2

B2206668C 61001213 AA 6202-6203 Zoned Comfort Control Install ENG-wrf.indd   2

6/14/18   3:28 PM

Summary of Contents for Zoned Comfort Control 6202

Page 1: ...READ AND SAVE THESE INSTRUCTIONS Model 6203 6202 Zoned Comfort Control Safety Installation Instructions B2206668C 61001213 AA 6202 6203 Zoned Comfort Control Install ENG wrf indd 1 6 14 18 3 28 PM...

Page 2: ...cooling system is properly sized and balanced 5 Insufficient air flow or excessive temperatures through the heating and cooling system could result in equipment damage Refer to the manufacturer s rec...

Page 3: ...IGURE 1 8 63 219 9 66 245 1 86 47 ZONE CONTROL 90 2108 FIGURE 1 ZONE PANEL DIMENSIONS IN INCHES mm APPLICATION ACCESSORIES APPLICATION The Model 6203 and 6202 Zone Panels are for conventional heat coo...

Page 4: ...12 COOLING Green Cooling is active Flashing DAT low temperature limit reached 13 FAN Green Fan output is active 14 ZONE 1 Green Damper is open Red Damper is closed 15 ZONE 2 Green Damper is open Red D...

Page 5: ...HVAC equipment Locate the panel on an interior wall stud or return duct See FIGURE 5 2 Locate the Discharge Air Temperature DAT in the supply trunk downstream of the heat exchanger and cooling coils...

Page 6: ...ly with applicable codes ordinances and regulations Use only 18 or 20 gauge solid non stranded wire Strip off 7 16 of insulation from the wire Push wire into the terminal of the zone panel To release...

Page 7: ...one panel and thermostats Example If you have a 3 zone system and there are two dampers per zone then the total number of dampers that could be energized at one time is 6 2 4 dampers 4 dampers x 10VA...

Page 8: ...ed damper For power open and power close dampers this terminal is used to power open the damper NO This terminal is used to power close a normally open damper For power open and power close dampers th...

Page 9: ...ermostat W Heating Y Cooling G Fan NOTE Heat cool thermostats must be used for all zones FURNACE AND A C HVAC TERMINAL DEFINITIONS Y1 First stage cooling W1 First stage heating G Fan BOILER AND A C HV...

Page 10: ...to the zone panel for heating the zone panel will initiate a heating call to the equipment and close the damper for all zones that are not calling for heat Following a 2 minute minimum on time the hea...

Page 11: ...OF THE AFORESAID IMPLIED WARRANTIES OR THE ABOVE LIMITED WARRANTY IS EXPRESSLY EXCLUDED THIS LIMITED WARRANTY IS VOID IF DEFECTS S RESULT FROM FAILURE TO HAVE THIS UNIT INSTALLED BY A QUALIFIED HEATI...

Page 12: ...1467 Madison WI 53701 1467 800 334 6011 F 608 257 4357 2018 Aprilaire Division of Research Products Corporation 61001213 B2206668C 5 18 B2206668C 61001213 AA 6202 6203 Zoned Comfort Control Install EN...

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