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HEAT/COOL CHANGEOVER

When a call for heating/cooling exists and an opposing call is made 
from another zone, a changeover time limit of 20 minutes begins at the 
time that the opposing call is made. If the original call is not satisfied 
within that 20-minute time period, the call will be interrupted, and the 
zone panel will turn the equipment off and complete the normal fan 
purge cycle and minimum equipment off time. The opposing call will 
then be answered. After 20 minutes, if the original call still exists, the 
opposing call will be interrupted and the original call can once again be 
recognized.

DISCHARGE AIR TEMPERATURE (DAT) SENSOR HIGH/LOW 

TEMPERATURE LIMIT

The high/low temperature limits are designed to prevent the heat 
exchanger from overheating or the cooling coil from freezing. An 
8052 Sensor mounted in the supply duct senses the discharge air 
temperature and will interrupt the heating/cooling equipment before 
overheating/freezing occurs. 

When the discharge air temperature reaches 160°F or 40°F the zone 
panel will interrupt the heating/cooling call. When the interrupt occurs 
the zone panel ends the heating/cooling call and energizes the fan 
terminal (if not already energized). The Heating/Cooling LED on the 
zone panel will flash during a high/low limit temperature interrupt. Once 
the temperature drops/rises 10°F, the high/low temperature interrupt 
will end and the heating/cooling call to the equipment can resume. 

VACATION MODE

The Vacation mode button allows the homeowner to switch from 
normal operation to Vacation mode. When Vacation mode is enabled 
the thermostat in Zone 1 becomes the only zone from which a call 
for heating or cooling is recognized. Additionally, when in Vacation 
mode, all dampers remain in the open position. This feature allows the 
homeowner to create a setback at a single thermostat and control the 
whole home based on that thermostat. The Vacation LED will illuminate 
when Vacation mode is enabled.

FAN OPERATION

A call for Fan from any zone will initiate the G equipment output 
terminal. The dampers for all zones not calling for a continuous fan will 
be closed during the fan call.

HEATING OPERATION

When a thermostat makes a call to the zone panel for heating, the 
zone panel will initiate a heating call to the equipment and close the 
damper for all zones that are not calling for heat. Following a 2-minute 
minimum on time, the heating call will end when (1) all zones stop 
calling for heating, (2) the call has exceeded the 20 minute heat/
cool changeover time limit while a cooling call exists or (3) the call is 
interrupted because the discharge air temperature sensor reaches 160°F. 
When the heating call ends the dampers will hold their position for 3-1/2 
minutes before completing the purge. During purge the zone panel will 
control the fan call to the equipment based on the thermostat inputs. 
When a heating call ends, a minimum off time delay of 4 minutes must 
elapse before another heating/cooling call can begin.

COOLING OPERATION

When a thermostat makes a call to the zone panel for cooling, the zone 
panel will initiate a cooling call to the equipment and close the damper 
for all zones that are not calling for cooling. Following a 4-minute 
minimum on time, the cooling call will end when (1) all zones stop 
calling for cooling, (2) the call has exceeded the 20 minute heating/
cooling changeover time limit while a heat call exists or (3) the call 
is interrupted because the discharge air temperature sensor reaches 
40°F. When the cooling call ends, the dampers will hold their position 
for 3-1/2 minutes before completing the purge. During purge the zone 
panel will control the fan call to the equipment based on the thermostat 
inputs. When a cooling call ends, a minimum off time delay of 4 
minutes must elapse before another heating/cooling call can begin.

TIME DELAY OVERRIDE

A Time Delay Override (TDO) button is available on the zone panel to 
speed up the internal timer for system checkout. 

SEQUENCE OF OPERATION 

The 6203/6202 Zone Panel is for single stage conventional heat/cool applications. The zone panel is a heat call priority system with automatic 
heating/cooling changeover after 20 minutes of operation. If two opposing (heating/cooling) thermostat calls exist while the system is idle, the 
heating call will be satisfied first. A heat/cool thermostat is required in each zone. 

Note that immediately after the board is powered, there is a four minute minimum off delay where only the fan output will respond.

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B2206668C 61001213 AA 6202-6203 Zoned Comfort Control Install ENG-wrf.indd   10

6/14/18   3:28 PM

Summary of Contents for Zoned Comfort Control 6202

Page 1: ...READ AND SAVE THESE INSTRUCTIONS Model 6203 6202 Zoned Comfort Control Safety Installation Instructions B2206668C 61001213 AA 6202 6203 Zoned Comfort Control Install ENG wrf indd 1 6 14 18 3 28 PM...

Page 2: ...cooling system is properly sized and balanced 5 Insufficient air flow or excessive temperatures through the heating and cooling system could result in equipment damage Refer to the manufacturer s rec...

Page 3: ...IGURE 1 8 63 219 9 66 245 1 86 47 ZONE CONTROL 90 2108 FIGURE 1 ZONE PANEL DIMENSIONS IN INCHES mm APPLICATION ACCESSORIES APPLICATION The Model 6203 and 6202 Zone Panels are for conventional heat coo...

Page 4: ...12 COOLING Green Cooling is active Flashing DAT low temperature limit reached 13 FAN Green Fan output is active 14 ZONE 1 Green Damper is open Red Damper is closed 15 ZONE 2 Green Damper is open Red D...

Page 5: ...HVAC equipment Locate the panel on an interior wall stud or return duct See FIGURE 5 2 Locate the Discharge Air Temperature DAT in the supply trunk downstream of the heat exchanger and cooling coils...

Page 6: ...ly with applicable codes ordinances and regulations Use only 18 or 20 gauge solid non stranded wire Strip off 7 16 of insulation from the wire Push wire into the terminal of the zone panel To release...

Page 7: ...one panel and thermostats Example If you have a 3 zone system and there are two dampers per zone then the total number of dampers that could be energized at one time is 6 2 4 dampers 4 dampers x 10VA...

Page 8: ...ed damper For power open and power close dampers this terminal is used to power open the damper NO This terminal is used to power close a normally open damper For power open and power close dampers th...

Page 9: ...ermostat W Heating Y Cooling G Fan NOTE Heat cool thermostats must be used for all zones FURNACE AND A C HVAC TERMINAL DEFINITIONS Y1 First stage cooling W1 First stage heating G Fan BOILER AND A C HV...

Page 10: ...to the zone panel for heating the zone panel will initiate a heating call to the equipment and close the damper for all zones that are not calling for heat Following a 2 minute minimum on time the hea...

Page 11: ...OF THE AFORESAID IMPLIED WARRANTIES OR THE ABOVE LIMITED WARRANTY IS EXPRESSLY EXCLUDED THIS LIMITED WARRANTY IS VOID IF DEFECTS S RESULT FROM FAILURE TO HAVE THIS UNIT INSTALLED BY A QUALIFIED HEATI...

Page 12: ...1467 Madison WI 53701 1467 800 334 6011 F 608 257 4357 2018 Aprilaire Division of Research Products Corporation 61001213 B2206668C 5 18 B2206668C 61001213 AA 6202 6203 Zoned Comfort Control Install EN...

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