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AQUAKOND AKY 

CONDENSING BOILER

9

code HC0048.10GB ed.B-1811

AKY

3. 

TECHNICAL FEATURES

AquaKond thermal unit, running with natural gas or LPG, has 

been designed to meet heating requirements of environments 

such as garages, body shops, carpenter’s shops, industrial and 

commercial buildings, etc..

AquaKond system consists of a boiler module, to be installed 

outside the room to be heated, and one or more fan units to be 

positioned inside the room.

The system combustion circuit, located in the boiler, is completely 

outside. Therefore, both the gas circuit and the combustion 

fume circuit [B23P in standard configuration] are outside the 

room to be heated.

The system can operate independently. To start up the unit, 

simply connect it to the gas mains and to the mains power supply.

The boiler is equipped with the antifreeze protection, which is of 

course operated by power supply; to prevent any frost problem 

in the absence of power supply, refill the system with a water-

glycol mix in a percentage that varies according to external 

operating temperatures [see below].

Upon delivery, AKY032 and AKY034 models have already been 

refilled  with  a  30%  water-glycol  mix,  in  order  to  avoid  liquid 

freezing in case of external temperatures up to -15°C.

AKY050, AKY070 and AKY100 models have not been refilled as 

the size of the boiler expansion reservoir is not able to contain 

the whole volume of the circuit liquid. 

AKY boilers are compliant with regulations EN15502-1 and 

EN15502-2-1. 

Condensing  and  premixing  technology,  together  with  flame 

modulation, allow achieving efficiency above 108%.

The boiler exchanger, made of stainless steel, ensures a high 

yield and a high corrosion resistance.

The burner is made entirely of stainless steel with special 

mechanical solutions to ensure optimal reliability and performance 

levels, as well as high thermal and mechanical resistance.

According to the model, the different remote controls (optional) 

allow operation parameter setting, ambient temperature control, 

time programming, working phase and fault display.

Inherent Safety

The efficiency increase at minimum power is achieved by using 

a sophisticated air/gas mixing technique and by regulating at 

the same time the combustion air flow and the fuel gas flow.

This technology increases the equipment safety as the gas valve 

supplies the fuel according to the air flow, based on an adjustment 

preset in the factory. Unlike atmospheric burners, the CO

2

 content 

remains constant throughout the boiler operating range, allowing 

the boiler to increase its efficiency when the heat output reduces.

If there is no combustion air, the valve will not supply gas; if 

the combustion air flow reduces, the valve will automatically 

reduce the gas flow yet will keep its combustion parameters 

at optimal levels.

Low emissions

The premixed burner, in combination with the air/gas valve, 

ensures "clean" efficient combustion having low emissions.

3.1.  Models and Efficiency

AKY boilers are of condensing type with modulating burner.

All  the  boilers  are  condensing  type  with  seasonal  efficiency 

 

ErP ≥90% (corresponding to a Class A Energy Efficiency). AKY 

series boilers are in compliance with the efficiency demand set 

forth by all regional resolutions, even the strictest ones.

Water operating temperature is 72°C.

Efficiency with maximum heat output is greater than 100%.

All models are supplied as standard with an electronic circulator 

characterised by variable speed and low electrical consumption.

Control accessories, such as ordinary remote control, 

SmartEASY/WEB, may be used with all models. 

All models have been designed to achieve efficiency above 100% 

with respect to the lower calorific value, when the boiler supplies 

maximum heat output, and 108% with minimum heat output. 

The boiler efficiency, with water delivery at 72/75°C, has been 

tested and certified by the certification body.

By means of the SmartEASY/WEB remote control [optional], it 

is possible to use the "ambient compensation" function (PID) 

that allows to reduce water delivery temperature, "sliding 

temperature", in inverse proportion to ambient temperature 

increase, thereby reaching boiler efficiency above 108% [Hi].

N

ote:  to  gain  access  to  financing  allowed  for  by  the 

current  budget,  concerning  single  thermal  systems 

with heat output above 100kW, an ambient thermostat with 

ambient compensation function, or sliding temperature, and 

the circulator characterised by variable flow must be used.

AKY032, AKY034, AKY050 and AKY070 use the "cold door" 

exchanger, which allows to further reduce the heat losses in 

the housing, increasing the boiler yield.

Summary of Contents for Aquakond AKY Series

Page 1: ...Use Installation and Maintenance Manual AKY condensing boiler 1 code HC0048 10GB ed B 1811 AKY Energy Efficiency Class A NOx Class 6 Yield up to 109 Tax deduction Thermal Account for Public Authoriti...

Page 2: ...AQUAKOND AKY CONDENSING BOILER 2 code HC0048 10GB ed B 1811 AKY...

Page 3: ...as Appliance Regulation 2016 426 UE Direttive Rendimenti 92 42 CE Efficiency Requirements Directive 92 42 CE Regolamento UE 813 2013 EU Regulation 813 2013 Regolamento UE 811 2013 EU Regulation 811 20...

Page 4: ...AQUAKOND AKY CONDENSING BOILER 4 code HC0048 10GB ed B 1811 AKY...

Page 5: ...5 1 General Installation Instructions ITALY 20 5 2 Transport and Handling 20 5 3 Accessories for installation 21 5 4 Boiler installation 21 5 5 Electrical Connections 22 5 6 GAS Connections24 5 7 Con...

Page 6: ...ficate supplied with this equipment The manufacturer declares that the equipment has been workmanlikemanufacturedincompliancewithUNI UNI CIG IEC EN technical standards and with all relevant legislatio...

Page 7: ...ectrically powered equipment The following instructions must be followed do not touch the equipment with wet or damp parts of your body and or with bare feet do not use the gas pipes to earth electric...

Page 8: ...al waste These operations facilitate recovery and recycling of the materials thus reducing the environmental impact NOTE All materials recovered will be processed and disposed of according to what pro...

Page 9: ...e same time the combustion air flow and the fuel gas flow This technology increases the equipment safety as the gas valve suppliesthefuelaccordingtotheairflow basedonanadjustment presetinthefactory Un...

Page 10: ...C kW 32 4 5 3 Useful heat output at 30 of load Hi 50 30 C P1 kW 10 Useful heat output Hi 72 45 C Pn kW 30 8 5 2 Useful efficiency Hi 80 60 C 4 96 5 96 7 Useful efficiency Hi 50 30 C 104 5 106 8 Usefu...

Page 11: ...ut at 30 of load Hi 50 30 C P1 kW 11 4 15 7 21 0 31 1 Useful heat output Hi 72 45 C Pn kW 35 2 8 3 48 9 8 3 65 3 11 4 96 2 22 2 Useful efficiency Hi 80 60 C 4 98 3 98 2 96 8 95 7 97 5 97 4 96 7 98 6 U...

Page 12: ...ithin 1 600 and 2 000 l h 70 flow rate within 1 800 and 2 000 l h 100 flow rate within 3 100 and 3 400 l h The boiler can operate correctly even with lower water flow rates in this case to reach the m...

Page 13: ...volume multiply by 1 22 All data refer to a FERNOXALPHI11 monopropylene glycol and water mix recommended byAPEN GROUPforAQUAKOND systems Other types of glycol different from the recommended one inval...

Page 14: ...ressure switch P system pump circulator PIT temperature inspection well PMIN PREX pressure probe PZI well for fuel cut off valve R3VIE 3 way control valve RBC filling tap TFUMI flue gas thermal fuse T...

Page 15: ...rtificate No VS 319 00 safety thermostat TS 2BD NC contact thermostat opening T 90 3 C T P closing T 80 4 C IMQ CA02 02231 certified NOTE Water circuit test According to INAIL standard the boiler body...

Page 16: ...0 070 AKY100 3 5 Boiler size Description Dimension 032 034 050 070 100 1 GAS SUPPLY G3 4 2 WATER RETURN G3 4 G1 G1 1 2 3 WATER DELIVERY G3 4 G1 G1 1 2 4 SAFETY VALVE G1 2 5 SAFETY VALVE G1 2 G1 2 6 SY...

Page 17: ...es the heat output while keeping the delivery temperature fixed Boilerlockoutandreset availableinsideit canberemotely indicated with the APEN remote control code C09660 3 6 Operation and accessories T...

Page 18: ...utessoastoeliminateanyresidualheatin the boiler water post circulation the fume fan too will continue toworkforapproximately15secondstocleanupthecombustion chamber combustion chamber post cleaning pha...

Page 19: ...the user to display the boiler operating mode the Faults water pressure inside the hydraulic circuit and the reading of probe values It also allows the service centre to change the main operating para...

Page 20: ...urrent regulations concerning design installation and maintenance of thermal systems Reference standards Ministerial Decree of 12 April 1996 containing the fire prevention rules for design constructio...

Page 21: ...lly make sure that the boiler is slanted backwardsinordertofacilitatethe flow of condensate coming from the fume exhaust Alternatively insert a shim between the lower part of the boiler and the wall t...

Page 22: ...dc CLK DAT NC IDC1 ID1 LBW Power supply plug YELLOW GREEN 5 5 Electrical Connections 5 5 1 Boiler power supply The boiler must be correctly connected to an effective earthing system fitted in complian...

Page 23: ...AGND 5 5 3 Connecting SmartEASY WEB remote control TheSmartEASY WEBmustbeconnectedbyusingtheconnector provided Connect the power supply making sure polarity is correct Connect the Modbus RS485 networ...

Page 24: ...degrees is already activated by default KEY 1 Main burner gas solenoid valve 2 Pressure stabiliser 3 Safety gas solenoid valve 4 Gas filter with small section installed in the gas valve 5 Gas tap sup...

Page 25: ...inalshouldbepositionedtowards the front side of the boiler see drawing to the side to prevent fumes from condensing close to the wall thereby wetting it CERTIFIED pipes and terminals must be used WARN...

Page 26: ...e installation sealed chamber is required proceed as follows create a hole 80 for AKY032 AKY034 AKY050 and AKY070 or 100 for AKY100 on top of the boiler close the air inlet inside the boiler by means...

Page 27: ...pe must have an open type connection to make sure that any ice formed inside the external system does not prevent the condensation from being drained away In any case it is recommend that the longest...

Page 28: ...raulic circuit especially if the boiler is installedhigherwithrespecttothecorrespondingfanheater See first level menu FRC Section 4 2 4 Water glycol mix restoration In the event of water leakage and o...

Page 29: ...r indicates the type of gas the equipment has been set up for AKY070FR xxx0 0 indicates that the equipment has been tested and set up for natural gas G20 AKY070MT xxx1 1 indicates that the equipment h...

Page 30: ...SURE mbar 25 min 20 max 30 for Germany 20 mbar GAS ORIFICE PLATE mm 7 8 9 4 12 5 CARBON DIOXIDE CO2 9 1 0 2 Qmax 9 1 0 2 Qmin 8 8 0 2 GAS CONSUMPTION 15 C 1013mbar m3 h 3 80 0 64 4 21 0 88 5 82 1 02 7...

Page 31: ...connected to the boiler when power voltage is provided to the boiler and ID2 IDC2 contact is closed on boiler PCB the ignition cycle starts if APEN or Smart EASY WEB remote control is connected refer...

Page 32: ...are no gas leaks When the burner is lit and working at maximum capacity verify that 1 thevalveintakepressurecorrespondstothevaluerequired for the type of gas that you are using 2 the combustion analys...

Page 33: ...the programme automatically returns to the machine status Move using the menu arrows select the parameter or setpoint to be displayed with ENTER change the parameter by pressing the arrow keys to inc...

Page 34: ...olutely necessary The antifreeze recommended by APEN FERNOX ALPHI 11 glycol serves as inhibitor and preserves the exchanger from oxidation Maintenance TheexperiencegatheredovertimeabouttheexchangerbyA...

Page 35: ...t 0 255 b8 sec 30 Flame stabilisation time ignition 0 255 b9 sec 15 30 Combustion chamber post cleaning time FAN ON 0 255 b10 5 Motor rpm increase for each b11 seconds 1 100 b11 sec 2 Time interval fo...

Page 36: ...h PT 0 0 140 001 H46 0 Flue gas temperature operation 0 modulation only 1 burner OFF TH3 C 103 Temperature upper limit autoreset if NTC3 TH3 0 140 Hydraulic circuit WATER PRESSURE control S5 3 1 Press...

Page 37: ...nsecutive hours the TER equipment has performed a control cycle switching temporarily to stand by mode Auto reset F17 Internal malfunction of ACF equipment that does not accept reset command from CPU...

Page 38: ...ircuit F80 No water pressure water pressure PRH ST5 P5 INAIL minimum pressure switch activation IPMIN forAKY100only If this happens frequently check the presence of leakages in water circuit Auto rese...

Page 39: ...tion If SmartEASY WEB control is used use jumpers between ID2 IDC2 terminals All the controls mentioned operate as an ambient thermostat Component key ACF Flame monitoring equipment ACC Start up elect...

Page 40: ...4 U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1...

Page 41: ...U3 F8 C56 R8 9 C 14 R 25 F2 R106 R7 7 R4 3 C 27 R4 9 R 10 R 58 C4 0 C 20 C 8 Q5 R 45 R 62 RL2 C 22 R 64 D3 C 23 CN01 LC1 R32 RL1 C51 U11 LC6 C1 1 R7 0 R4 1 R40 D9 D1 R3 5 R110 R 42 R31 R5 9 R9 6 TS1 R...

Page 42: ...ETY VALVE C09322 TRANSDUCER C09730 C09735 01 W AT E R D E L I V E R Y TEMPERATURE PROBE G12064 POWER SUPPLY PLUG G12930 AKY032 034 050 070 G14456 AKY100 GAS VALVE C09280 GAS VALVE CABLE G16302 AKY032...

Page 43: ...ON ELECTRODE C09313 IONISATION ELECTRODE GASKET C09255 IONISATION ELECTRODE CABLE C09257 START UP ELECTRODE C09312 START UP ELECTRODE GASKET C09254 START UP ELECTRODE CABLE C09309 BURNER FLANGE INSULA...

Page 44: ...ns for the replacement of winter air conditioning systems the models of condensing gas boiler that it produces belonging to the range of AKY condensing boilers are classified in ClassA according to Re...

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