APE 100 WICK Operating And Maintenance Manual Download Page 2

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MODEL 100

BOTTOM DRIVE

WICK INSERTER

Revision Record

Change

Number

Page

Number

Date

Revision Description

6-23-11 Added 6 roll wick carrier

10-14

Added free wheel valves to the manifold asm

V-2&VIII-12

10-18 Added Wick Drain Mandrel Splice Specifications

Summary of Contents for 100 WICK

Page 1: ...MODEL 100 BOTTOM DRIVE WICK INSERTER OPERATING AND MAINTENANCE MANUAL MODEL 100 WICK BOTTOM DRIVE WICK INSERTER AMERICAN PILEDRIVING EQUIPMENT INC MAN 100 WICK 201410 ...

Page 2: ...INSERTER Revision Record Change Number Page Number Date Revision Description 6 23 11 Added 6 roll wick carrier 1 10 14 Added free wheel valves to the manifold asm 2 V 2 VIII 12 10 18 Added Wick Drain Mandrel Splice Specifications ...

Page 3: ...ATING INSTRUCTIONS of the unit and includes a GENERAL DESCRIPTION section which presents a basic explanation of the driver extractor specifications The MAINTENANCE AND ADJUSTMENT section should be referred to for all servicing of equipment All machines and equipment require systematic periodic inspection and maintenance if they are to perform satisfactorily The second category is for parts orderin...

Page 4: ...MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 5: ...TY shall not include any transportation charges costs of installation duty taxes or any other charges whatsoever or any liability for direct indirect incidental or consequential damage or delay If requested by APE J M products or parts for which a warranty claim is made are to be returned transportation prepaid to APE J M Any improper use including operation after discovery of defective or worn pa...

Page 6: ...ecautions II 1 C Rigging of Vibrator II 3 D Connection of Hydraulic Hoses II 4 E Filling Vibrator Pressure Hose II 5 III OPERATING INSTRUCTIONS Feroy Selector Valve III 1 A Completion of Set Up and Maintenance III 2 B Feroy Selector Valve III 2 C Driving Extracting Mandrel III 2 D Changing Frequency III 3 E Shut Down III 3 IV MAINTENANCE AND ADJUSTMENTS A General IV 1 B Daily IV 1 C 100 Hours 500 ...

Page 7: ...bbreviations VII 1 B Screws and Bolts VII 1 C Serial Number Locations VII 2 VII ORDERING PARTS A Procedure VII 1 B Fitting Description Key VII 2 Fitting Style Selector Chart SC1 VII 3 C Hose Description Code VII 4 D Parts Identification VII 5 Parts Lists and Drawings VII 6 E Miscellaneous Accessories VII 26 F Recommended Spare Parts VII 27 G Recommended Tightening Torque VII 29 ...

Page 8: ...MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 9: ...g through tough soil The Model 100 Wick operates in a frequency range of 800 to 1700 vibrations per minute to provide maximum mandrel penetration rates in a wide variety of soils Produces 23 7 tons 211 kN of dynamic force and 27 8 tons 247 kN of static driving force The wick inserter unit consists of six major components 1 The vibration gear box 2 the vibration suppressor which contains mandrel co...

Page 10: ...new spool of wick When the center spool is empty remove spool bracket and wick roll tube Re install spool bracket slide the wick spools so that the first spool is in line with the wick tube and slide the other spool bracket over to keep the remaining wick spools in place Continue to mechanically joining the end of a spool to the beginning of the next spool and adjusting the spool bracket E MANDREL...

Page 11: ...NS 1 Constant improvement and engineering progress make it necessary that we reserve the right to make specification changes without notice Always consultAPE in your area for current or additional information you may require 2 Model 100 Bottom Drive Wick Inserter Type Hydraulic Frequency 1000 1700 VPM Max Dynamic Force 23 7 Tons 211kN Static Crowd Force 27 8 Tons 247kN Weight 8 500 lbs 3 855 kg Le...

Page 12: ...I 4 OPERATING INSTRUCTIONS MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 13: ...uld attempt to operate or maintain this equipment 4 Never adjust lubricate or repair the unit when it is in operation or lifted above ground level 5 Never remove paint over or cover warning or safety labels If labels become damaged or unreadable replace immediately 6 All personnel should wear approved safety clothing including HARD HATS SAFETY SHOES SAFETY GLASSES and HEARING PROTECTION when in th...

Page 14: ...ses immediately 22 Do not lift or support hydraulic hoses with wire rope slings 23 Do not pull on or attempt to move equipment with hydraulic hoses 24 Do not attempt to locate hydraulic leaks with your hands High pressure hydraulic leaks can penetrate the skin causing severe damage blood poisoning and infection Do not attempt to repair leaks while the equipment is in operation 25 Do not attempt to...

Page 15: ...Keep hands away from mandrel sprocket assemblies 33 Keep hands away from vibrator suppressor during operation Clearances may change causing pinch points 34 When driving batter wick drain insure that the lead system and crane boom have sufficient bending strength to handle the worst case load Consult APE REMEMBER SAFETY IS EVERYONE S BUSINESS C RIGGING OF INSERTER An adapter has been designed for t...

Page 16: ...RIVE WICK INSERTER OPERATING INSTRUCTIONS II PREPARATION FOR OPERATION D CONNECTION OF HYDRAULIC HOSES Fig 2 1 STICK CYLINDER EXTEND STICK CYLINDER RETRACT DRAIN TO HYDRAULIC RESERVOIR BUCKET CIRCUIT CURL BUCKET CIRCUIT OPEN ...

Page 17: ... be used Use caution when bleeding any hydraulic lines even low hydraulic pressure can cause injury to personnel E FILLING VIBRATOR PRESSURE HOSE 1 The vibrator is usually shipped with the vibrator hydraulic hoses full of fluid and the unit may be used immediately However if the pressure hose has been removed from the vibrator the hose should be allowed to fill with hydraulic fluid prior to full s...

Page 18: ...II 6 MODEL 100 BOTTOM DRIVE WICK INSERTER OPERATING INSTRUCTIONS ...

Page 19: ...OPERATING INSTRUCTIONS III 1 MODEL 100 BOTTOM DRIVE WICK INSERTER III OPERATING INSTRUCTIONS FEROY SELECTOR VALVE Handle shown in the position to operate the vibration gear box drive motor Fig 3 1 ...

Page 20: ...Rotating the handle to the right as shown in Fig 3 1 oil flow will be directed to the vibration gear box motor 3 The adjustment of the lead system should only be done when NO mandrel is below the surface of soil C DRIVING EXTRACTING MANDREL 1 Driving mandrel into the soil by using the mandrel drive motors is to be used until resistance stops the mandrel Stop trying to insert the mandrel start the ...

Page 21: ... provided to the motor through the control valve handle 2 The frequency can be varied from 800 to 1650 vibrations per minute by changing engine speed or the position of the control valve handle Engine speed is changed with the ENGINE THROTTLE and the position of the control valve handle G SHUT DOWN 1 Stop the vibration gear box and mandrel drive motors 2 Allow the diesel engine to run for five min...

Page 22: ...OPERATING INSTRUCTIONS III 4 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 23: ...cations The purpose of these services or inspections is to assure the uninterrupted operation of the unit Thoroughly clean all lubrication fittings caps filler and level plugs and their surrounding surfaces before servicing Prevent dirt from entering with lubricants and coolants The intervals given in the schedule are based on normal operation Perform these services inspections etc more often as n...

Page 24: ...and add new lubricant in the vibration gear box 2 Perform all maintenance checks and lubrication indicated in the excavator s OPERATION GUIDE D SEVERE CONDITIONS The servicing intervals specified are based on normal operating conditions Operation under severe or unusual conditions will require some adjustments in servicing intervals 1 When the average temperature is above 80 F 26 C or below 10 F 2...

Page 25: ...ean containers b Always clean tools spouts lids funnels etc when used in conjunction with the transfer of oil c Never put dirty oil into the hydraulic system Use only clean uncontaminated oil Never return to the system any fluid which has leaked out NOTE Foreign material in the hydraulic system can drastically effect the life and operation of many hydraulic component parts d Clean or replace filte...

Page 26: ...OPERATING INSTRUCTIONS IV 4 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 27: ...RCO Pennant NL 460 CONOCO EP 460 EXXON Spartan EP 460 PHILLIPS AP 140 SCHEAFFER 268 Lubricant is available from APE in five gallon cans F BOLT TORQUE INFORMATION Torque in foot pounds is determined by the length of the wrench handle in feet multiplied by the weight or force in pounds applied at the end of the handle For example if the wrench is one foot long and five pounds of force is applied at ...

Page 28: ...OPERATING INSTRUCTIONS IV 6 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 29: ...he reservoir after being filtered by CASE DRAIN RETURN FILTER F1 Case drain pressure is limited to 50 PSI 3 4 Bar by the CASE DRAIN RELIEF VALVE RV3 Returning the Curl Bucket joystick to the NEUTRAL position stops the hydraulic oil flow to the VIBRATOR MOTOR M3 The vibrator stops vibrating B MANDREL DRIVE With the diesel engine running and the auxiliary valve ready to be used hydraulic oil from th...

Page 30: ...OPERATING INSTRUCTIONS V 2 MODEL 100 BOTTOM DRIVE WICK INSERTER V HYDRAULIC CIRCUITRY HYDRAULIC SCHEMATIC ...

Page 31: ...e Valve 352117 VIII 13 CB2 Counterbalance Valve 352117 VIII 13 CV1 Drain Check Valve 352115 VIII 13 CV2 Gear Box Anti Cav Check Valve 352107 VIII 25 F1 Case Drain Filter NV1 Needle Valve M1 Mandrel Drive Motor 352001 VIII 7 M2 Mandrel Drive Motor 352001 VIII 7 M3 Gear Box Motor 122001A VIII 9 RV1 Relief Valve 352119 VIII 13 RV2 Relief Valve 352119 VIII 13 RV3 Pop Off Relief Valve 321009 VIII 13 V1...

Page 32: ...OPERATING INSTRUCTIONS V 4 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 33: ...HMS Phillips Head Machine Screw P N Part Number Qty Quantity RHMS Round Head Machine Screw Sch Schedule SHCS Socket Head Cap Screw SHPP Socket Head Pipe Plug SHSS Socket Head Shoulder Screw S N Serial Number Sol Solenoid B SCREWS AND BOLTS 1 Practically all connections on the unit are made with socket head Allen cap screws These high strength screws are available at most industrial supply houses 2...

Page 34: ...PARTS LIST VI 2 MODEL 100 BOTTOM DRIVE WICK INSERTER VII GENERAL DATA C SERIAL NUMBER LOCATIONS 1 The following units are serial numbered separately a Vibrator ...

Page 35: ...se our own judgement will be used 4 SHORTAGES Claims for shortages or errors should be made immediately upon receipt of parts No responsibility will be assumed for delay damage or loss of material while in transit Broken damaged or lost material should be refused or a full description made of damage or loss to the carrier agent on the freight or express bill 5 RETURN OF PARTS If for any reason you...

Page 36: ...PARTS LIST VII 2 MODEL 100 BOTTOM DRIVE WICK INSERTER VIII ORDERING PARTS B FITTING DESCRIPTION KEY ...

Page 37: ...PARTS LIST VII 3 MODEL 100 BOTTOM DRIVE WICK INSERTER B FITTING DESCRIPTION KEY CONTINUED FITTING STYLE SELECTOR CHART SC 1 FOR END FITTING STYLE SELECTION ...

Page 38: ...AL Special Code 125 1 1 4 050 1 2 etc O None S Spring Guard L S S Braid SAE OR MANUFACTURER D Offset RATING or Special Code C Cordura PT4 Power Track AQ1 Aeroquip H Pac TF1 Teflon R01 SAE Rating 100R1 etc LENGTH IN INCHES 1 PLACE DECIMAL 0395 39 1 2 FIRST END TYPE OF FITTING 1242 124 1 4 F 3000 lb Flange P Male Pipe etc H 6000 lb Flange M 37 Male JIC J JIC Swivel 37 FIRST END BEND ANGLE 0 None 9 9...

Page 39: ...IVE SPROCKET 352051 g MANDREL GUIDE 352053 h WICK CARRIER 352055 i WICK GUIDE BRACKET 852085 j CHECK VALVE MANIFOLD 352103 2 The spare parts list SECTION VIII RECOMMENDED SPARE PARTS contains spare parts which may be very useful in keeping down time to a minimum especially in remote or secluded job sites where unforeseen communication problems could cause delay of the delivery of an awaited part T...

Page 40: ...ARTS LIST VII 6 MODEL 100 BOTTOM DRIVE WICK INSERTER 1 4 2 5 6 9 15 10 9 3 11 12 2 4 8 13 14 17 18 16 17 18 2 1 19 2 0 2 1 2 2 2 3 2 7 3 6 3 7 2 5 2 6 3 1 3 0 3 3 3 2 3 5 3 8 BOTTOM DRIVE INSERTER 880352 ...

Page 41: ...03 1 CHECK VALVE MANIF ASM 17 FITT 8 20 PH SOLID 20 O RING 18 100037 8 2 222 O RING 19 FITT 1 FITT2S 20H16M 20 FITT 3 FITT2V 20H16M 21 FITT 4 FITT2V 20M20R 22 HOSE 2 HOSE125R13J020J020L09600 23 300099 FITT 1 FITT2S 08M10R000 000H001 24 HOSE 1 HOSE050R02J008J008L07900 25 FITT 1 FITT2T 08J08M08M 26 352129 2 LEG 27 352131 4 LEG PIN 28 352027 2 MANDREL DRIVE MOTOR 29 HOSE 1 HOSE100R13J016J016L04300 30...

Page 42: ...CK INSERTER GEAR BOX 352069 SCALE 1 10 VIEW 352069 2 OF 3 PITTSBURGH PENNSYLVANIA FOUNDATION EQUIPMENT LLC DWN BY DATE DESCRIPTION Scotto 4 4 2008 MODEL GEAR BOX ASM MATERIAL REV 100 WICK 21 10 8 19 20 22 11 13 2 7 3 4 16 1 6 15 9 17 18 14 12 5 ...

Page 43: ...1001A 4 ECCENTRIC BEARING 10 352077 1 BEARING COVER W BREATHER PORT 11 181005 4 BEARING SLEEVE 12 352065 1 KEY 13 352067 SEAL 4 2 274 O RING 14 352079 SEAL 114 O RING CORD 0 13 C S INCH 15 352081 SEAL 4 2 272 O RING 16 24 0 50 13UNC X 2 25 SHCS 17 123004 FITT 1 1 MAG PIPE PLUG 18 123005 1 SIGHT GLASS 19 4 0 75 10UNC X 1 50 SHCS 20 122001A 1 GEAR BOX MOTOR 21 122015 1 GEAR BOX BREATHER 22 352113 SE...

Page 44: ...DRIVE WICK INSERTER SCALE 1 10 A VIEW 352083 OF 2 7032 SOUTH 196TH STREET KENT WA 98032 AMERICAN PILE DRIVING EQUIPMENT INC BY DATE DESCRIPTION o 4 21 2008 MODEL SUPPRESSOR ASM MATERIAL REV 100 WICK 3 1 5 6 4 6 6 7 2 8 SUPPRESSOR 352083 ...

Page 45: ...Description 1 352049 1 INNER SUPPRESSOR 2 321004A 8 ELASTOMER 3 352047 1 OUTER SUPP HOUSING 4 24 0 75 10UNC X 2 25 SHCS 5 8 0 75 10UNC X 3 00 SHCS 6 48 0 75 10UNC STOVER NUT 7 100067 16 0 75 10UNC X 2 50 SHCS 8 FITT 1 FITT2P 16P 352123 INCLUDED IN FASTENER KIT FITT 352125 INCLUDED IN FITTING KIT ...

Page 46: ...PARTS LIST VII 12 MODEL 100 BOTTOM DRIVE WICK INSERTER MANIFOLD 1001608 5 6 4 1 2 7 1 2 9 3 3 8 ...

Page 47: ...Qty Description 1 352117 2 COUNTER BALANCE VALVE 2 1000813 2 RELIEF VALVE 3 1001808 2 CHECK VALVE 4 1001635 1 FREE WHEEL VALVE RIGHT HAND 5 110913 12 0 38 16UNC X 3 00 LG SHCS 6 1001634 1 FREE WHEEL VALVE LEFT HAND 7 1001636 1 MANIFOLD BLOCK 8 1001826 1 CAVITY PLUG 9 321009 1 POP OFF VALVE ...

Page 48: ...PARTS LIST VII 14 MODEL 100 BOTTOM DRIVE WICK INSERTER ROLLER GUIDE 352039 SCALE 1 4 VIEW PITTS FOUNDA ATE DESCRIPTION 3 2008 MODEL ROLLER GUIDE ASM MATERIAL REV 100 WICK 1 2 3 4 6 5 7 ...

Page 49: ...er Qty Description 1 352132 1 GUIDE ROLLER FRAME 2 352025 2 GUIDE ROLLER w BUSHING 3 352026 2 GUIDE ROLLER PIN 4 352028 4 KEEP PLATE 5 8 0 50 HI COLLAR LOCK WASHER 6 8 0 50 13UNC X 1 25 SHCS 7 FITT 4 GREASE FITTING 0 13 NPT 352123 INCLUDED IN FASTENER KIT FITT 352125 INCLUDED IN FITTING KIT ...

Page 50: ...PARTS LIST VII 16 MODEL 100 BOTTOM DRIVE WICK INSERTER 1005769 T E K C O R P S E V I R D ...

Page 51: ...WICK INSERTER 1005769 T E K C O R P S E V I R D Part Item Number Qty Description 1 352000 2 DRIVE SPROCKET 2 352003 1 DRIVE HUB 3 8 0 63 11UNC X 4 00 HHCS 4 8 0 63 11UNC STOVER NUT 5 1 0 63 18UNF X 3 00 LG SHCS 352123 INCLUDED IN FASTENER KIT ...

Page 52: ... LIST VII 18 MODEL 100 BOTTOM DRIVE WICK INSERTER SCALE 1 4 VIEW PITTSBURGH PENNSY FOUNDATION EQUIPM DESCRIPTION 2008 MODEL MANDREL GUIDE ASM MATERIAL REV 100 WICK 8 7 2 1 3 4 6 5 9 8 9 MANDREL GUIDE 352053 ...

Page 53: ...14 1 MANDREL GUIDE SUPPORT PIN 2 352025 1 MANDREL GUIDE ROLLER 3 352007 1 END PLATE 4 FITT 1 GREASE FITTING 0 13 NPT 5 2 0 50 HI COLLAR LOCK WASHER 6 2 0 50 13UNC X 1 50 LG SHCS 7 352016 1 RETAINER RING 8 352015 2 BALL BEARING 9 352015A 2 NILOS RING 352123 INCLUDED IN FASTENER KIT FITT 352125 INCLUDED IN FITTING KIT ...

Page 54: ...PARTS LIST VII 20 MODEL 100 BOTTOM DRIVE WICK INSERTER 1 2 2 4 5 5 6 9 8 7 10 11 12 14 13 15 16 3 17 17 9 8 7 WICK CARRIER 352055 ...

Page 55: ...RT FRAME 5 352061 2 SUPPORT FRAME BRACKET 6 352095 1 MOUNT FRAME TOP 7 352097 3 MOUNT FRAME ROLLER PIN 8 3 0 38 HI COLLAR LOCK WASHER 9 3 0 38 16UNC X 0 75 LG SHCS 10 3 0 63 11UNC X 2 75 LG SHCS 11 7 0 63 11UNC STOVER NUT 12 4 0 63 11UNC X 2 00LG SHCS 13 4 0 75 10UNC HEX NUT 14 4 0 75 10UNC X 6 00 LG HHCS 15 1 0 25 20UNC X 2 00 LG SHCS 16 1 0 25 20UNC HEX NUT 17 352136 2 WICK BRACKET 352123 INCLUD...

Page 56: ...PARTS LIST VII 22 MODEL 100 BOTTOM DRIVE WICK INSERTER WICK GUIDE BRACKET 852085 SCALE 1 8 VIEW PITTS FOUNDAT DESCRIPTION WICK GUIDE BRACKET MATERIAL 00 WICK 1 2 4 3 6 5 ...

Page 57: ...K GUIDE BRACKET 852085 Part Item Number Qty Description 1 352087 1 WICK GUIDE ROLLER BRACKET 2 352089 1 WICK GUIDE ROLLER 3 352091 1 BUSHING 4 352111 1 WICK GUIDE PIN 5 2 0 38 HI COLLAR LOCK WASHER 6 2 0 38 16UNC X 0 75 LG SHCS 352123 INCLUDED IN FASTENER KIT ...

Page 58: ...00 BOTTOM DRIVE WICK INSERTER CHECK VALVE MANIFOLD 352103 SCAL VIEW DATE DESCRIPTION 5 19 2008 MODEL CHECK VALVE MANIF ASM MATERIAL Parts List DESCRIPTION STOCK NUMBER QTY CHECK VALVE MANIFOLD 325105 1 CHECK VALVE 352107 1 1 2 ...

Page 59: ...PARTS LIST VII 25 MODEL 100 BOTTOM DRIVE WICK INSERTER CHECK VALVE MANIFOLD 352103 Part Item Number Qty Description 1 325105 1 CHECK VALVE MANIFOLD 2 352107 1 CHECK VALVE ...

Page 60: ...AL Vibration Case Lubricant 100298 1 GAL APE J M Yellow Paint 100299 1 GAL Primer 2 100 Wick Hose Kit 352127 P N Qty Description 2 HOSE125R13J020J020L09600 1 HOSE050R02J008J008L07900 3 100 Wick O Ring Kit P N Qty Description 100037 8 2 222 O RING 352067 4 2 274 O RING 352079 114 O RING CORD 0 13 C S INCH 352081 4 2 272 O RING 352113 1 2 163 O RING ...

Page 61: ...aft Seal 122001A 1 Hydraulic Motor 122015 1 Breather SUPPRESSOR 352083 Refer to page VIII 10 P N Qty Description 321004 1 Elastomer MANIFOLD 352019 Refer to page VIII 12 P N Qty Description 321009 1 Pop Off Relief Valve 1000808 1 Check Valve 1000813 1 Relief Valve 352117 1 Counter Balance Valve WICK CARRIER 352055 Refer to page VIII 20 P N Qty Description 352063 2 WICK SUPPORT ROLLER 352097 1 MOUN...

Page 62: ...PARTS LIST VII 28 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 63: ...Ft Lbs 10 6 Kg M 7 16 20 3 8 86 Ft Lbs 11 9 Kg M 1 2 13 3 8 119 Ft Lbs 16 4 Kg M 1 2 20 3 8 133 Ft Lbs 18 4 Kg M 5 8 11 1 2 234 Ft Lbs 32 3 Kg M 5 8 18 1 2 267 Ft Lbs 36 9 Kg M 3 4 10 5 8 417 Ft Lbs 57 6 Kg M 3 4 16 5 8 467 Ft Lbs 64 5 Kg M 7 8 9 3 4 676 Ft Lbs 93 4 Kg M 7 8 14 3 4 742 Ft Lbs 102 5 Kg M 1 8 3 4 1 009 Ft Lbs 139 4 Kg M 1 12 3 4 1 126 Ft Lbs 155 6 Kg M 1 1 4 7 7 8 1 600 Ft Lbs 221 1...

Page 64: ...PARTS LIST VII 30 MODEL 100 BOTTOM DRIVE WICK INSERTER ...

Page 65: ...LE WITHOUT THE WRITTEN PERMISSION OF 0 005 TOLERANCING PER MATERIAL FINISH DRAWN PRINTED ON ENG APPR MFG APPR Q A WEBSITE PATENTS FOR A LIST OF PATENTS PLEASE VISIT OUR 6 EQUIPMENT ANY REPRODUCTION IN PART OR AS A AMERICAN PILEDRIVING EQUIPMENT IS PROHIBITED 00X 7032 S 196TH ST KENT WA 98032 TITLE DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 ANGULAR 25 X 0 02 0X 0 01 AMERICAN F Z CHEN S FOL...

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