Apach BAKERY Line L 120 Instruction And Maintenance Manual Download Page 120

Page: 120 / 126

120

Table 9

Pos

Description

Qty

Code

Cilindro oleodinamico corsa=275/ Hydraulic

R05003

cylinder=275

Prolunga aggancio martinetto/ Jack hook

654005

extension

Perno infer . cilindro testa/ Head cylinder lower

686021

Piatto fissaggio perno/ Pin fixing plate

688055

Perno aggancio martinetto/ Jack hook pin

686022

Cilindro oleodinamico corsa=150/ Hydraulic

R05001

cylinder =150

Flangia fissaggio cilindro carrello/ Fixing flange

651010

for bowl-trolley cylinder

Boccola autolubrificante 35/30x30/ self-

K13002

lubricating bush 35/30x30

Gancio carrello/ Bowl-trolley hook

654004

Supporto gancio/ Hook support

714028

Rullo ruota gancio carrello/ Wheel roller for bowl-

698009

trolley hook

Boccola DU Øi=20, Øe=25, L=21/ Bush DU Øi=20,

K13004

Øe=25, L=21

Summary of Contents for BAKERY Line L 120

Page 1: ...INSTRUCTION AND MAINTENANCE MANUAL O KATHO SPIRAL DOUGH KNEADING MACHINE WITH REMOVABLE BOWL MODEL L 80 120 Serial number Year of construction 2020 2 50 English 51 125...

Page 2: ...RU O KATHO L 80 120 2 2020 2 400 50 3 8 75 A 22 1 CE Equip Group...

Page 3: ...3 RU 1 5 2 7 7 3 8 8 8 9 9 4 10 5 11 11 11 11 13 6 13 13 13 13 7 14 14 14 15 15 16 17 8 17 17 17 9 18 18 18 18 19 19 19 10 20 20 20 22 23 11 24 11 1 24 11 2 25 12 26 13 26...

Page 4: ...4 RU 1 2 3 4 5 6 I II...

Page 5: ...5 RU 1...

Page 6: ...6 RU...

Page 7: ...7 RU 2 GOST R GOST R 2 2...

Page 8: ...8 RU 3 N B 4...

Page 9: ...9 RU 70 A...

Page 10: ...10 RU 4...

Page 11: ...11 RU 5 55 2 2 9 10 4 13 5 3 8 6 12 1 7 11...

Page 12: ...12 RU 1 2 3 5 3 3 4 5 5 13 80 120 13 160 280 10 6 7 11 8 9 2 9 12...

Page 13: ...13 RU 2 1 6 20 40 C 90...

Page 14: ...14 RU 7 800 800 A 4...

Page 15: ...15 RU 4 4 a M16 4 10 12 A A A...

Page 16: ...16 RU 3 A A A M5 M5...

Page 17: ...17 RU 5 40 C 90 8...

Page 18: ...18 RU 9 2 2 1 2 3 1...

Page 19: ...19 RU O...

Page 20: ...20 RU 10 O...

Page 21: ...21 RU O...

Page 22: ...22 RU o o o M 6 M8 M 10 M12 M 14 M 16 8 8 Nm 9 7 23 47 8 0 13 0 19 6 10 9 Nm 13 6 33 64 113 18 0 27 5 Nm 6 16 32 5 6 13 5...

Page 23: ...23 RU 3...

Page 24: ...24 RU 11 11 1 R06001 0 75 N PHC 1 3 8 3 x MC 110...

Page 25: ...RU 11 2 EV4 EV3 EV1 EV2 SP1 SP2 90 EV SP1 SP2 25...

Page 26: ...26 RU 12 1 1 2 3 2 I 3 4 4 5 5 1 1 2 2 1 1 1 1 2 2 1 1 2 2 13 PET ABS PST o o...

Page 27: ...27 RU 1...

Page 28: ...28 RU Reverse 1 NORMAL...

Page 29: ...29 RU...

Page 30: ...30 RU 1 LED 1 2 LED 1 1 2 2 LED 1 1 O 1 2...

Page 31: ...31 RU 1 2 1 1 1 O 1 2 2 2...

Page 32: ...32 RU 1 2 1 1 O 1 1 2 2 2 2 2...

Page 33: ...33 RU 1 2 Reverse 1 1 5 2 backup O 1 2...

Page 34: ...306 421 680 750 850 910 1055 830 830 885 885 885 c 1770 1770 1830 1830 1990 c 1960 1960 2075 2075 2225 1235 1235 1325 1340 1410 c 1450 1450 1540 1540 1540 c 1840 1840 2050 2050 2050 800 840 1150 1200...

Page 35: ...h 930 L RC 120 108x85x100 h 225 195x140x180 h 980 L R 120 L 160 225x170x185 h 1296 L RC 160 140x120x115 h 290 225x170x185 h 1376 L R 160 L 200 225x170x185 h 1346 L RC 200 140x120x115 h 305 225x170x18...

Page 36: ...36 RU 3...

Page 37: ...37 RU...

Page 38: ...38 RU B C B C A A I II...

Page 39: ...39 RU 6 R06001 0 75 N PHC 1 3 8 3 x MC 110...

Page 40: ...28 31 39 50 C AGIP OSO 32 OSO 46 OSO 68 IP HYDRUS 32 HYDRUS 46 HYDRUS 68 BP HYSPIN AWS 32 HYSPIN AWS 46 HYSPIN AWS 68 CASTROL NUTO H 32 NUTO H 46 NUTO H 68 ESSO DTE 32 DTE 46 DTE 26 MOBIL TELLUS 32 TE...

Page 41: ...41 RU 2a C 4...

Page 42: ...42 RU 5 6 3000 5000 5000 10000 10000 5 1 80 15 20...

Page 43: ...43 RU 1 1 2 3 2 5 11 4 3 4 5 5 6 7 6 8 9 10 7 11 8 9 10 11 12 12 13 5 14 9 15 13 6 14 15...

Page 44: ...44 RU 16 16 50 60 C 17 17 18 19 18 3 19 4 20 20 21 21 22 22 23 23 24 25 6 26 24 27 25 26 4 27 28 28 29 30 29 31 30 31...

Page 45: ...45 RU...

Page 46: ...014 HP 1 0 75 4P B14 230 400 1 6 71013009000 04 MC G 1 4 1 7 21000001000 03 B 75 190 x MC 1 8 61100500 01 U 4 U 1 9 21002100 TA9 376 25 N 2 10 AD3E03CW003 2 10 M14450004 D15 2000 396 24VDC 30W M 4 11...

Page 47: ...roceeding with any of these operations It must be handled with care and stored where it is readily available for consultation both by the machine operators and th e technicians The observance of the c...

Page 48: ...R IN STAINLESS STEEL WITH INTEGRATED GRID AND WITH ELECTRONIC CONTROL PANEL BYPASS SELECTOR PLACED ON THE RIGHT SIDE FRONT TO THE MIXER BOWL LOCKING THROUGH HYDRAULIC HOOK Serial number Year of constr...

Page 49: ...ening the machine to the floor 61 Connection to the power supply 62 General Operating conditions 63 8 CLEANING THE MACHINE 64 Cleaning the body of the machine 64 Cleaning the inside of the bowl and th...

Page 50: ...ical characteristics and packaging Appendix 3 Special maintenance procedures Appendix 4 Electrical Wiring diagrams Appendix 6 Hydraulic unit manual N B i The technical data is not binding The data can...

Page 51: ...chine i e that has a good knowledge of the machine functions the machine regulations the safety devices and protections installed on the machine the possible work cycles how to program a work cycle th...

Page 52: ...carrying out any type of intervention on the machine interrupt the power supply to the machine by turning off the main switch and ensuring that the electrical panel on the machine and the machine powe...

Page 53: ...ine the serial number the year of construction the voltage frequency and number of phases the total power absorbed kW The electrical characteristics voltage frequency number of phases and power absorb...

Page 54: ...ineer must wear protective clothing suitable for the task to be carried out clothing which must offer protection against organic chemical biological mechanical and or electrical risks When working wit...

Page 55: ...correctly During machine operation Never leave the machine unattended Pay attention to abnormal noises or machine behaviour Keep away from moving members Never open the mobile protective cover before...

Page 56: ...OBLIGATIONS It is prohibited to put out fires with water It is prohibited to start up the machine before having checked the safety devices It is prohibited to clean the machine in the presence of mov...

Page 57: ...gally approved food essences and food colourings salt liqueurs and other ingredients suitable for bread and confectionery products This line of mixers is not suitable for mixtures with less than 55 hu...

Page 58: ...ent s requirements The hydraulic unit is located inside the base of the machine It controls the ascent and descent of the machine head and the movement of the hydraulic hook 7 which holds the bowl car...

Page 59: ...be between 20 and 40 C while the humidity of the environment must not exceed 90 Storage of the unpacked machine When the machine has already been unpacked in addition to the above specified conditions...

Page 60: ...ntact and that there are no traces of external damage to the machine If any damage is detected accept the goods from the carrier with reservation as the carrier is responsible for any eventual damage...

Page 61: ...machine In the case when a fork lift truck is used the machine must be lifted by inserting the forks into the pallet b Lifting the machine without packaging Carefully remove the head cover of the mac...

Page 62: ...s to the machine structure The mixer is supplied with 3 lower closing covers A B C which need to be fastened to the machine structure in order to close off the area underneath the mixer and prevent du...

Page 63: ...tions The machine must be installed on a solid and level surface inside a well lit and ventilated building The temperature of the environment must be between 5 and 40 C and the humidity of the environ...

Page 64: ...e head and removing the bowl trolley simplifies the cleaning procedures Cleaning the body of the machine It must only be cleaned using a damp cloth which has been soaked in water and sufficiently wrun...

Page 65: ...fic machine Appendix 2 Recommended sequence for loading the ingredients 1 Pour the required quantity of water into the bowl 2 Pour the flour into the bowl in the correct proportion with respect to the...

Page 66: ...cycle Avoid repeated interruptions of the work cycle as this leads to the overheating of the motor which in the long term can compromise the efficiency of the machine itself Stopping the machine The...

Page 67: ...ine and disconnect it from the power supply Daily cleaning procedures and inspections Clean the bowl spiral tool breaking column and fixed and mobile protective bowl covers as described in the section...

Page 68: ...functions are disactivated The machine function being executed stops in the position it has reached at the time of the interruption except for those parts subject to inertia e g the spiral tool To re...

Page 69: ...he transmission members o The transmission belts must be replaced when they start to fray or when under excessive tension before they actually break It is necessary to replace the entire set of belts...

Page 70: ...t be carried out by suitably qualified personnel using suitable equipment and in accordance with the local safety standards and regulations in force Before carrying out any operation on the machine it...

Page 71: ...EN o Detail of Hydraulic Unit EV4 Hook OUT EV3 Head UP EV1 Hook IN EV2 Head DOWN SP1 Hook IN SP2 90 BAR Head DOW N Legend EV solenoid valve SP1 Pressure switch adjustable SP2 Pressure switch fixed...

Page 72: ...lace the light bulb 5 Release the Emergency button by rotating it clockwise When the Start button is pressed the machine does not start 1 The mobile bowl cover is open 2 There is a fault in the safety...

Page 73: ...l parts Forming processes Rolling and drawing of steel profiles welding machining Disassembly and disposal of the machine The buyer is directly responsible for putting the machine out of service The d...

Page 74: ...el is movable for ergonomic reasons and contains both the controls for the dough mixing functions and the mixer head movements The specific function of each button and selector is clearly indicated by...

Page 75: ...achine under excessive stress 2nd operating mode Normal bowl rotation anticlockwise and Normal spiral tool rotation anticlockwise in 1st speed slow In this mode the spiral tends to push the dough down...

Page 76: ...76 EN DESCRIPTION OF THE ELECTRONIC CONTROL PANEL...

Page 77: ...phase of the work cycle executed in 2nd speed with Normal spiral rotation and Normal bowl rotation Bowl rotation in REVERSE direction Bowl rotation in NORMAL direction BOWL JOG BUTTONS IMPULSIVE ROTAT...

Page 78: ...or to select the required program in automatic mode PROGRAM BUTTON It serves to select the program In case the manual mode is selected then the message MA appears on this display In case the automatic...

Page 79: ...ing the electronic control panel make sure that the ELECTRONIC CONTROL PANEL PCE BYPASS SELECTOR located on the right hand side control panel is set to ON as per the figure below If this selector is s...

Page 80: ...e direction This phase rapidly incorporates and amalgamates the ingredients During the second work phase 2nd display the machine still operates in first speed but now both the spiral and the bowl rota...

Page 81: ...e the default program is set as follows 1s t phase 1 0 1 minute 2n d phase 2 0 2 minutes 3r d phase 6 0 6 minutes In order to set an automatic program please proceed as follows Press the MANUAL AUTOMA...

Page 82: ...ormal direction only function before a work cycle or once it has been completed They are used to bring the dough to the front of the machine thereby facilitating the extraction of the dough This funct...

Page 83: ...case the mixer is not working even with the bypass mode 2 The electronic control panel is faulty In this case the mixer is working only with the bypass mode Check all the fuses and replace the faulty...

Page 84: ...ot active when a mixing cycle is being executed EMERGENCY BUTTON All the mixer head movements can be stopped by pressing the Emergency button To restart the Up Down head movements it is necessary to f...

Page 85: ...ontrol panel in the presence of a fault and to allow the mixer to be used in manual mode In particular Normal operating mode i e to use the front electronic control panel Turn the selector to the righ...

Page 86: ...in manual mode in second speed N B The bowl only rotates in the Normal anti clockwise direction i e in the same direction as the spiral tool Bypass Manual Mode Turn the BYPASS SELECTOR to the PCE OFF...

Page 87: ...ol 4 General Remarks It is only possible to reverse the bowl rotation using the first display in first speed this function is automatically disabled when the machine is running in second speed N B The...

Page 88: ...10 1055 Floor to bowl rim height mm 830 830 885 885 885 Length with head closed mm 1770 1770 1830 1830 1990 Length with head open mm 1960 1960 2075 2075 2225 Width mm 1235 1235 1325 1340 1410 Height w...

Page 89: ...with the local safety standards and regulations in force It is obligatory to wear protective clothing suitable for the task to be carried out switch off the machine and remove the plug from its socke...

Page 90: ...roller assembly loosen the fastening screw on the upper support of the bowl friction wheel shaft loosen the fastening screw on the lower support of the bowl friction wheel shaft move the bowl frictio...

Page 91: ...ata can be changed in order to improve the product ii Drawings and illustrations are only indicative Tie rods for spiral belts C Tighten to tension Spiral belts C Tie rod for bowl belts B Tighten to t...

Page 92: ...ed out switch off the machine by turning off the main switch and disconnect the machine from the power supply ensuring that the electrical panel on the machine and the machine power cable are isolated...

Page 93: ...ring brackets at a distance of 1 5 m made of plastic material for low pressure piping drainage and return Connections must be optimised in order to simplify any later equipment disassembling operation...

Page 94: ...rious components so they can be later removed from the filters This operation must be carried out with the pressure valve set low or with the cocks and throttles fully opened Inspect and wash the disc...

Page 95: ...the various components Ordinary maintenance must be carried out once a week with the following operations External cleaning Checking tightness of fittings and components Checking tank oil level air f...

Page 96: ...in the pump shaft seal due to suction of oil with foam 7 obstructed air breather in the tank 8 check the joining speed too high or too low 9 see pump prescriptions 10 broken internal gaskets vanes pl...

Page 97: ...deposited impurity 25 defective internal cylinder assembly normal loads on axis not admissible seizing of connection pins 26 see point 4 27 accumulator capacity insufficient greater demand from the c...

Page 98: ...98 EN HYDRAULIC WIRING DIAGRAM...

Page 99: ...0 04 FLANGE MC WITH FITTINGS G 1 4 BLOCK ATT 1 7 21000001000 03 MAXIMUM PRESSURE VALVE TYPE B 75 190 BAR x MC 1 8 61100500 01 BLOCK U DIAGRAM 4 U 1 9 21002100 TA9 BLOCK 376 DIAGRAM 25 N 2 10 AD3E03CW0...

Page 100: ...100 EN APPENDIX 4 WIRING DIAGRAMS 80 120 L L R IN 400V 50HZ WITH with two electro mechanical timers SITEC 72x72...

Page 101: ...101 EN...

Page 102: ...102 EN...

Page 103: ...103 EN...

Page 104: ...I31 1 Timer Eaton DILM32 XTED11 10 RA24 1 KM 5 Contactor EATON DILM9 1 Mechanical block EATON DILM12 XMV 1 KM 6 Contactor EATON DILM9 1 KM 7 Contactor EATON DILM9 1 QF1 Magneto thermal EATON PKZM0 16...

Page 105: ...105 EN M2 Socket FINDER 94 82 1 KS1 Safety control unit PIZZATO CS AR 086V024 1 KS2 Safety control unit PIZZATO CS FS 30V024 TS1 1...

Page 106: ...ed timer SITEC 72X72 1 SB1 Emergency push button EATON M22 PVT EATON M22 A M22 K01 1 SB2 First speed button EATON M22 DL WX1 EATON M22 A EATON M22 K10 1 SB3 Second speed button EATON M22 D X EATON M22...

Page 107: ...107 EN APPENDIX 5 ESPLOSO E DISTINTA L 80 120 EXPLODED VIEWS OF 80 120 REMOVABLE BOWL MIXER LUX AND PARTS LIST 1 ESPLOSO GRUPPO TESTA EXPLODED VIEW OF THE HEAD GROUP...

Page 108: ...l assembly 1 529002 10 Assieme motore spirale Assembly spiral motor 1 503008 11 Assieme motore vasca estraibile 80 280 50Hz 1 506004 Assembly bowl motor 80 280 50Hz 12 Gruppo rinvio catena Chain trans...

Page 109: ...109 EN 2 ASSIEME RUOTA FRIZIONE L 80 120 EXPLODED VIEW FOR FRICTION WHEEL L 80 120...

Page 110: ...4 Anello di frizione e 250 Friction ring e 250 1 C08001 5 Albero ruote frizione 35 L 351 5 Friciton wheels 1 600031 shaft 35 L 351 5 6 Distanziale frizione vasca i 36 e 42 1 643007 L 17 5 Bowl frictio...

Page 111: ...111 EN 3 ASSIEME GRUPPO SPIRALE EXPLODED VIEW OF SPIRAL GROUP...

Page 112: ...M4x6 3 B03001 7 Ghiera M45x1 5 Nut M45x1 5 1 607006 8 Anello NYLOS 6409 AV Sealing ring 1 A04004 NYLOS 6409 AV 9 Anello bloccaggio mozzo spirale Locking ring 1 604002 for spiral hub 10 Linguetta 12x8...

Page 113: ...62 16 1 680026 POLY V pulley G18 Tipo L p 62 16 3 Distanziale piastra motore spirale Spiral 5 643008 motor plate spacer 4 Blocco tendicinghia Belt tensioner block 1 613001 5 Cinghia POLY V 18 gole ti...

Page 114: ...ore vasca Bowl motor plate 1 6910 25 2 Motore 080 AS 4 POLI 3F B 14 kW 0 75 1 M13003 230 400V 50Hz Motor 080 AS 4 POLI 3F B 14 kW 0 75 230 400V 50Hz 3 Puleggia motore vasca Bowl motor pulley 1 6800 41...

Page 115: ...Seeger E 25 Ring Seeger E 25 1 B23004 3 Supporto rinvio Transmission support 1 714032 4 Puleggia rinvio e 240 i 47 G 13 1 680040 POLY V Tipo J POLY V pulley e 240 i 47 G 13 type J 5 Corona per rinvio...

Page 116: ...Supporto rullo reggispinta Thrust roller 1 714037 support 2 Rullo reggispinta Thrust roller 1 6980 04 3 Cuscinetto radiale a sfere 6204 2RS Bearing 2 K10009 6204 2RS 4 Perno per rullo Thrust roller p...

Page 117: ...117 EN 8 ASSIEME BASAMENTO BASE ASSEMBLY...

Page 118: ...ing flange 2 651017 11 Assieme impianto idraulico Hydraulic system assembly 1 515001 12 Lamiera copertura cerniera Hinge covering plate 2 659058 13 Lamiera laterale di chiusura Side closing plate 2 70...

Page 119: ...119 EN 9 ASSIEME IMPIANTO IDRAULICO HYDRAULIC SYSTEM ASSEMBLY...

Page 120: ...ancio martinetto Jack hook pin 1 686022 6 Cilindro oleodinamico corsa 150 Hydraulic 1 R05001 cylinder 150 7 Flangia fissaggio cilindro carrello Fixing flange 2 651010 for bowl trolley cylinder 8 Bocco...

Page 121: ...121 EN 10 ASSIEME PANNELLO COMANDI CONTROL PANEL ASSEMBLY...

Page 122: ...2 E600 01 5 Boccola DU i 70 e 75 L 40 Bush DU i 70 1 K13001 e 75 L 40 6 Vite S T E I M8x30 UNI 5927 Screw S T E I M8x30 1 B08001 UNI 5927 7 Pulsante di emergenza Emergency push button 1 E560 01 8 Sche...

Page 123: ...123 EN 11 ASSIEME CARRELLO BOWL TROLLEY ASSEMBLY...

Page 124: ...rt 11 Supporto rullo centratore carrello Bowl trolley 1 714026 centering roller support 12 Cuscinetto 32309 Bearing 32309 2 K10019 13 Anello MIM 100x65x12 Ring MIM 100x65x12 1 A02004 14 Anello NILOS 3...

Page 125: ...plate LUX 80 Lamiera riparo vasca LUX 120 Bowl protection plate LUX 120 1 1 659136 659138 2 Fascia in polietilene LUX 80 Polyethylene band LUX 80 Fascia in polietilene LUX 120 Polyethylene band LUX 1...

Page 126: ...Equip Group 125080 2 7 495 234 00 33 http equipgroup ru http bakery apach it...

Search results

Summary of Contents for BAKERY Line L 120

Reviews:

Related manuals for BAKERY Line L 120

Brands by name

Popular brands

Apach BAKERY Line L 120, Instruction And Maintenance Manual

Search results

Summary of Contents for BAKERY Line L 120

Reviews:

Related manuals for BAKERY Line L 120

Brands by name

Popular brands