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BASIC TROUBLESHOOTING GUIDE 

PROBLEM 1: THE UNIT HAS NO POWER 
1. 

Check if the unit is switched ON. 

2. 

Check the fuse. Replace with the same type if fuse is blown. 

3. 

Check the power cord and make sure there are no disconnections. 

4. 

Verify that the unit is properly connected to the power source. 

 
PROBLEM  2:  HOT-AIR  GUN  TEMPERATURE  DISPLAY  IS  ALWAYS 
ABOVE 500

o

Description:  Constant display of above 500

o

C temperature

 

from the panel 

then displays an  “Err1” on  the panel after a few minutes. 
SOLUTION:  
The thermal sensor may be broken and needs to be replaced. 
 
PROBLEM  3:  HOT-AIR  GUN  ACTUAL  AIR  TEMPERATURE  IS  NOT 
INCREASING
 
Description:  Actual  temperature  reading  is  not  increasing  or  decreasing 
based on desired level. 
SOLUTION: 
The heating element may be broken or is at the end of its life and needs to 
be replaced. 
 
PROBLEM  4:  SOLDERING  IRON  TEMPERATURE  DISPLAY  PANEL 
SHOWS “PLUG” CHARACTERS 
Case 1:
  The  system  shows  “PLUG”  from  the  soldering  iron  temperature 
display panel . 
 
SOLUTION : Check  if  the  soldering  iron  connection  assembly  is  properly 
connected and secured to the receptacle on the control panel. 
 
PROBLEM 5: UNIT SHOWS UNCONVENTIONAL BEHAVIOR 
Description: 
Unit operates erratically.  
 
SOLUTION1:  Try to switch OFF the device and switch ON again. Unplug the 
system from the main power source and plug in again when necessary 
 
SOLUTION2:  Restore unit to default factory setting. switch off/on the unit 
while holding the hot-air temperature down button until the banner finishes 
scrolling, the unit would revert to its default factory setting. 
 
OTHER PROBLEMS NOT MENTIONED: 
Contact the vendor. 
  

Summary of Contents for INT866

Page 1: ...sing Aoyue Int866 Complete Repairing system It is important to read the manual before using the equipment Please keep manual in accessible place for future reference INT 866 Centigrade Fahrenheit swit...

Page 2: ...ment Tips 19 Air Nozzles 20 This manual is designed to familiarize and instruct the op erator with the proper usage and maintenance of the equipment The Care and Safety Precautions section explains th...

Page 3: ...It has several advanced features such as solder iron digital calibration configurable auto sleep for hot air and soldering iron and switchable centigrade or Fahrenheit readout PRODUCT DESCRIPTION MAIN...

Page 4: ...A S 1 pc B016 Soldering Iron with Tip 1 pc Spare Soldering Iron Heating Element 1 pack 1 pc 2663 Soldering Iron Stand 1 pc Soldering Iron Stand Assembly guide 1 set Vacuum Pen with 3 vacuum caps 1 pc...

Page 5: ...or precision and ease of use Switchable temperature readout between Fahrenheit and centigrade Integrated hot air gun platform User configurable 1 to 30 minute idle to auto stand by mode with 30 minute...

Page 6: ...the unit is dropped Make sure the equipment is always grounded Always connect power to a grounded receptacle Temperature may reach as high as 480 C when switched ON Do not use the device near flammab...

Page 7: ...oldering iron stand C Pre heater 1 Screw in PCB Holder using Securing Screw on desired position 2 Adjust multipurpose PCB holder to accommodate PCB shape D Hot Air Gun To set up the Hot Air Gun stand...

Page 8: ...uttons External sensor activation 7 Hot Air Gun Output Terminal 8 Soldering Iron Receptacle External Sensor Probe Receptacle 9 Hot Air Gun Function Activation Switch 10 Pre Heater Function Activation...

Page 9: ...he back of the unit 3 The display panels will temporarily show the product name in a scrolling manner and then display OFF on all rows once the scroll is finished see below illustration The system wil...

Page 10: ...he prefix of the display for Hot Air Gun Temperature will change from H to h indicating that air temperature is being adjusted It will return to H indicating actual temperature while the temperature i...

Page 11: ...s now safe to switch off the main power switch 10 Turn OFF the main power switch 11 Unplug the device from the main power source D SOLDERING IRON 1 Connect the Soldering Iron connection assembly to th...

Page 12: ...e 6 The actual board temperature may be determined by placing the external sensor on the target board 7 After reworking deactivate the PREHEATING activation switch F EXTERNAL SENSOR 1 Follow the initi...

Page 13: ...t air gun goes to sleep mode This can be altered by the following procedure 1 While the hot air gun is on stand by mode 0FF is displayed on the panel 1 hold both UP and DOWN buttons of the HOT AIR GUN...

Page 14: ...perature display panel This means sleep mode is currently turned OFF 3 Release the two buttons after the change in display 4 Use the same two buttons to adjust the countdown time t001 means solder iro...

Page 15: ...played temperature 4 If there are large discrepancy in the temperature reading we can re calibrate the temperature setting 5 While the solder iron is operating make sure the hot air gun and Preheating...

Page 16: ...al temperature Solder Iron Digital Temperature Calibration Example The external temperature sensor displays 248 to 252 degrees The set temperature and displayed actual temperature of the soldering iro...

Page 17: ...ight of the characters measured on the capital letters shall be at least 3 mm These instructions shall also available in an alternative format e g on a website A fire may result if the appliance is no...

Page 18: ...based on desired level SOLUTION The heating element may be broken or is at the end of its life and needs to be replaced PROBLEM 4 SOLDERING IRON TEMPERATURE DISPLAY PANEL SHOWS PLUG CHARACTERS Case 1...

Page 19: ...19...

Page 20: ...3 8 9 10 3 1132 5 6 13mm 16 4 7 14 11 7 1133 7 5 15mm 17 6 15 13 1134 7 5 18mm 20 6 18 13 1257 11 21mm 22 11 20 18 1258 7 6 12 7mm 12 7 10 14 1259 13 28mm 30 12 5 28 19 5 1260 8 6 18mm 20 7 7 18 14 7...

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