background image

16

 

A.  Replacing the Hot Air Gun heating element 

1.  Remove  the  screws  which  secure  the  handle  and  slide  the  cord 

tube. 

2.  Open  the  handle.    Disconnect  the  ground  wire  and  remove  the 

pipe. 

3.  Remove the heating element by disconnecting the terminal. 
4.  Insert a new heating element and reconnect the terminal. Handle 

the     heating element with care.  Never rub its wire.  Reconnect 
the ground wire after replacing the element. 

5.  Assemble the handle in the reverse order of disassembly.

 

B.  Care for the Soldering Iron tip. 

Always  keep  the solder­plated section  of  the  tip  coated  with  a small 

amount of solder. If the tip is coated with oxide, the tip’s heat conductivity 
will  be  lowered.  Coating  the  tip  with  a  small  amount  of  fresh  solder 
ensures maximum heat conductivity.

 

OPERATING PROCEDURE 

E.. SMOKE ABSORBER 

1.  Wait   until   the   soldering   iron   reaches   the   set   temperature   and 

stabilizes. 

2.  Set Vacuum Control to

 smoke absorber

3.  Check if the Vacuum Indicator lights up. 
4.  Fumes absorbed will pass through a filter and be blown out thru the 

hot  air  gun.  So  the  smoke  that  is  blown  out  from  the  hot  air  gun 
during soldering is already filtered.

 

IMPORTANT:   Filters   should   be   cleaned   and   replaced 
regularly so  that  it  would  not  clog  up  the  air  path  and  will 
effectively clean the toxic fumes produced during soldering 
process. 

CARE and MAINTENANCE 

9

 

A.  Soldering Iron 

1. Install the solder wire to the soldering iron holder as in Figure 2. 

2.   Connect   the   soldering   iron   cord   assembly   to   the   5­pin   output 

terminal found at the lower portion of the main unit. Please refer to 

item 8 from the Control Panel Guide. 

3. Place soldering iron to the soldering iron stand as shown above.

 

B. Hot Air Gun 

The Hot Air Gun holder was installed on the station upside down 

for packaging purpose. To set up the Hot Air Gun holder: 

1.  Loosen the two screws that secure the holder to the station. 

2.  Turn the holder right upside. 

3.  Fasten the two screws back. 

4.  Place the hot air gun on the holder in preparation for usage.

 

Note: 

Make sure the screw at the center of the base of the main unit 

has been removed. This holds the pump in place during transportation 

and needs to be removed before using the equipment.

 

C. Smoke Absorber 

Attach the smoke absorbing tube to the vacuum cap. Make sure that 

the cord connections are free from any tangles.

 

Figure 2. 

Soldering iron stand with solder wire holder

 

ASSEMBLY and PREPARATION

Summary of Contents for INT 738

Page 1: ...n complete handle 20170 1 Soldering Iron Tip enclosure SPARE PARTS LIST Manufacturer AOYUE TONGYI INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http w...

Page 2: ...he equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage...

Page 3: ...Spare Parts List 5 Specifications 6 Functions Features 7 Safety Precautions 7 Operating Guidelines Control Panel 8 Assembly and Preparation 9 Startup procedures 10 Hot Air Gun 11 Soldering Iron 15 DC...

Page 4: ...r source If the voltage level falls significantly low about 15 20 lower than the standard there will also be a noticeable drop in the air pressure level SOLUTION Please refer to your local power servi...

Page 5: ...splay a blinking OFF on panel SOLUTION The heating element may be broken and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH Check if the 4 screws that hold the pump in place are properl...

Page 6: ...g in the hand piece conduct the following test If any of the above mentioned combination registers a short review the steps in replacing the heating element to ensure proper connections CARE and MAINT...

Page 7: ...oard 8 Solder one RED wire of heating element with RED wire on PCB CARE and MAINTENANCE 7 CAUTION Improper usage can cause serious injury to personnel and or extensive damage to equipment and working...

Page 8: ...ture use a damp sponge to clean the tip and check for damages 3 If the tip has oxidation apply solder and wipe using the damp sponge repeat these steps until oxidation is removed 4 After cleaning coat...

Page 9: ...during soldering is already filtered IMPORTANT Filters should be cleaned and replaced regularly so that it would not clog up the air path and will effectively clean the toxic fumes produced during so...

Page 10: ...n switch 16 from the panel Set the time by using the up down rework time button 4 from the panel It is preset at 300 seconds 3 After preferred automate rework time has been set Turn on the hot air gun...

Page 11: ...ed at the handle cradle which activates the countdown before the system goes to sleep Once the hot air gun is released from the handle during sleep mode the unit will automatically switch back to prev...

Page 12: ...ld be set accordingly working with low airflow and high temperature often causes heating element to get easily burnt 13 OPERATING GUIDELINES Auto cool off function 1 When reworking is complete return...

Reviews: