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18

 

To  test  if  the  heating  element  of  the  soldering    iron  is  in  working 

condition: 

Let   whole   assembly   cool   down   to   room   temperature   and   unplug   from 

electrical sources  before continuing the tests below: 

1. 

Follow disassembling the hand piece guide. 

2. 

Do the following tests on the hand piece  PCB board: 

Resistance value of heating element (RED) 19­23 Ω 

Resistance value of sensor (blue) 1.2 — 3 Ω 

Note: resistance value of sensor may vary according to ambient 

temperature 

After testing check results with the following: 

 

If  the  resistance  value  is  not  as  stated  above  replace  the  heating 

element. 

 

If  a 0 Ω or infinite resistances are measured check for shorts or open 

circuits. 

 

Itermittent  readings  can  also  be  caused  by  cold  solder  double  check 

solder points if the heating element has recently been replaced.

 

The heating element can be replaced as follows: 

1. 

Follow the steps in “disassembling the soldering iron”. 

2. 

Unsolder the heating element wires (RED) and the sensor wires (blue ). 

3. 

The  old  heating  element  can  now  be  detached  from  the  hand  piece 

board. 

4. 

Detach  the  metal  protector  located  at  the  bottom  part  of  the  heating 

element. 

5. 

Reattach  the  metal  protector  to  the  bottom  part  of  the  new  heating 

element. 

6. 

Pass the New heating elements wires  (RED) thru the holes located on 

top of the board. 

7. 

Solder the heating element’s wires and the sensor wires to the board 

8. 

Solder one RED wire of heating element with RED wire on PCB.

 

CARE and MAINTENANCE 

7

 

CAUTION: 

Improper usage can cause serious injury to personnel 

and/or extensive damage to equipment and working area. For your 
own safety, please observe the following precautions. 

 

Microprocessor­driven ESD safe equipment. 

 

3­in­1 repairing system combining Hot Air Gun, Soldering Iron, 
and Smoke absorber in one sophisticated package. 

 

Digital  control  and  display  of  hot  air  temperature,  soldering 
iron temperature and  air pressure,. 

 

Programmable  timer  functionality  from  6  to  9999  seconds  for 
automating reworking tasks. 

 

User­configurable  1­  to  20­minute  idle­to­auto­stand­by  mode 
(with 5 minutes as default) for additional device protection and 
power saving. 

 

Built­in  auto­cooling  process  that  protects  the  system  and  its 
components  from  excessive  heat,  thereby,  prolonging  usage 
life. 

 

Compatibility with various type of air nozzles and soldering iron 
tips. (Please refer to MISCELLANEOUS section of this manual.)

 

FUNCTIONS and FEATURES 

 

Check  each  component  after  opening  the  package  to  make 
sure everything is in good condition. If there are any suspected 
damage,   don’t  use   the  item  and  report  the  issue  to   your 
dealer. 

 

Turn  off  power  switch  and  unplug  the  unit  from  the  mains 
power  source  when  moving  the  equipment  from  one  location 
to another. 

 

Do not strike or subject the equipment (or its components) to 
physical shock.  Use carefully to prevent damage on any parts. 

 

Make sure the unit is always grounded. Always connect power 
to a grounded receptacle.

 

SAFETY PRECAUTIONS

Summary of Contents for INT 738

Page 1: ...n complete handle 20170 1 Soldering Iron Tip enclosure SPARE PARTS LIST Manufacturer AOYUE TONGYI INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http w...

Page 2: ...he equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage...

Page 3: ...Spare Parts List 5 Specifications 6 Functions Features 7 Safety Precautions 7 Operating Guidelines Control Panel 8 Assembly and Preparation 9 Startup procedures 10 Hot Air Gun 11 Soldering Iron 15 DC...

Page 4: ...r source If the voltage level falls significantly low about 15 20 lower than the standard there will also be a noticeable drop in the air pressure level SOLUTION Please refer to your local power servi...

Page 5: ...splay a blinking OFF on panel SOLUTION The heating element may be broken and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH Check if the 4 screws that hold the pump in place are properl...

Page 6: ...g in the hand piece conduct the following test If any of the above mentioned combination registers a short review the steps in replacing the heating element to ensure proper connections CARE and MAINT...

Page 7: ...oard 8 Solder one RED wire of heating element with RED wire on PCB CARE and MAINTENANCE 7 CAUTION Improper usage can cause serious injury to personnel and or extensive damage to equipment and working...

Page 8: ...ture use a damp sponge to clean the tip and check for damages 3 If the tip has oxidation apply solder and wipe using the damp sponge repeat these steps until oxidation is removed 4 After cleaning coat...

Page 9: ...during soldering is already filtered IMPORTANT Filters should be cleaned and replaced regularly so that it would not clog up the air path and will effectively clean the toxic fumes produced during so...

Page 10: ...n switch 16 from the panel Set the time by using the up down rework time button 4 from the panel It is preset at 300 seconds 3 After preferred automate rework time has been set Turn on the hot air gun...

Page 11: ...ed at the handle cradle which activates the countdown before the system goes to sleep Once the hot air gun is released from the handle during sleep mode the unit will automatically switch back to prev...

Page 12: ...ld be set accordingly working with low airflow and high temperature often causes heating element to get easily burnt 13 OPERATING GUIDELINES Auto cool off function 1 When reworking is complete return...

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