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PROBLEM 1: THE UNIT HAS NO POWER 

1.  Check if the unit is switched ON. 

2.  Check the fuse. Replace with the same type if fuse is blown. 

3.  Check the power cord and make sure there are no disconnections. 

4.  Verify that the unit is properly connected to the power source.

 

PROBLEM 2: TEMPERATURE DISPLAY IS ALWAYS ABOVE 500 

Description: 

Constant  display  of  above  500 

C  temperature  from  the 

panel then displays a blinking “OFF” on  the panel after a few minutes.

 

SOLUTION: 

The thermal sensor may be broken and needs to be replaced.

 

PROBLEM 3: ACTUAL AIR TEMPERATURE IS NOT INCREASING 

Description: 

Actual temperature reading is not increasing or decreasing 

based  on  desired  level.  The  panel  will  then  display  a  blinking  “OFF”  on 

panel.

 

SOLUTION: 

The heating element may be broken and needs to be replaced.

 

PROBLEM 4: THE UNIT IS VIBRATING TOO MUCH 

Check if the 4 screws that hold the pump in place are properly and tightly 

connected.  Unplug   the  system   from   the   main  power  source  before 

opening the case to check the internal settings.

 

PROBLEM 5: THE UNIT IS VERY NOISY 

SOLUTION: 

Make sure the screw at the center of the base of the main 

unit   has   been   removed.   This   holds   the   pump   in   place   during 

transportation and needs to be removed before using the equipment.

 

BASIC TROUBLESHOOTING GUIDE 

5

 

PACKAGE INCLUSION 

Soldering Iron with 

Smoke Absorber 

30181X Filter Pads 

6 pcs.

 

Power Cord 

939 Vacuum 

Suction Pen 

2630B Soldering Iron Holder 

with Solder Wire Stand 

Hot Air Gun and 

Hot Air Gun Holder 

Air Nozzles 

(1124, 1130, 

1197

,

1010,  1313, 

738 Main Station 

Soldering Iron 

Spare Heating Element 

G001 IC Popper

Summary of Contents for INT 738

Page 1: ...n complete handle 20170 1 Soldering Iron Tip enclosure SPARE PARTS LIST Manufacturer AOYUE TONGYI INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http w...

Page 2: ...he equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage...

Page 3: ...Spare Parts List 5 Specifications 6 Functions Features 7 Safety Precautions 7 Operating Guidelines Control Panel 8 Assembly and Preparation 9 Startup procedures 10 Hot Air Gun 11 Soldering Iron 15 DC...

Page 4: ...r source If the voltage level falls significantly low about 15 20 lower than the standard there will also be a noticeable drop in the air pressure level SOLUTION Please refer to your local power servi...

Page 5: ...splay a blinking OFF on panel SOLUTION The heating element may be broken and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH Check if the 4 screws that hold the pump in place are properl...

Page 6: ...g in the hand piece conduct the following test If any of the above mentioned combination registers a short review the steps in replacing the heating element to ensure proper connections CARE and MAINT...

Page 7: ...oard 8 Solder one RED wire of heating element with RED wire on PCB CARE and MAINTENANCE 7 CAUTION Improper usage can cause serious injury to personnel and or extensive damage to equipment and working...

Page 8: ...ture use a damp sponge to clean the tip and check for damages 3 If the tip has oxidation apply solder and wipe using the damp sponge repeat these steps until oxidation is removed 4 After cleaning coat...

Page 9: ...during soldering is already filtered IMPORTANT Filters should be cleaned and replaced regularly so that it would not clog up the air path and will effectively clean the toxic fumes produced during so...

Page 10: ...n switch 16 from the panel Set the time by using the up down rework time button 4 from the panel It is preset at 300 seconds 3 After preferred automate rework time has been set Turn on the hot air gun...

Page 11: ...ed at the handle cradle which activates the countdown before the system goes to sleep Once the hot air gun is released from the handle during sleep mode the unit will automatically switch back to prev...

Page 12: ...ld be set accordingly working with low airflow and high temperature often causes heating element to get easily burnt 13 OPERATING GUIDELINES Auto cool off function 1 When reworking is complete return...

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