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6

 

SPECIFICATIONS 

MAIN STATION 

Power Input : 

available in 110V / 220V 

Station Dimensions: 

188(w) x 126(h) x 250(d) mm 

Weight: 

6.3 Kg

 

SOLDERING IRON 

Power Consumption: 

45W 

Temperature Range: 

200°C ­ 480°C 

Heating Element: 

Ceramic Heater 

Output Voltage: 

24V

 

HOT AIR GUN 

Power Consumption: 

550W 

Temperature Range: 

100°C ­ 480°C 

Heating Element 

Metal Heating Core 

Pump/Motor Type: 

Diaphragm Pump 

Air Capacity: 

23 l /min (max) 

19 

 

Solder the other RED wire of heating element with YELLOW wire on 

PCB. 

 

Solder BLUE wire of heating element with BLUE wire on PCB. 

 

Solder WHITE wire  of heating element to with BLACK wire on PCB

 

The 5 pin Solder Iron socket can be tested to detect  faults in the 

hand piece: 

Before plugging in the hand piece conduct the following test: 

If  any  of  the  above  mentioned  combination  registers  a  short  review  the 

steps in replacing the heating element to ensure proper connections.

 

CARE and MAINTENANCE

 

Pins 4 & 2 

∞ 

Pins 4 & 1 

∞ 

Pins 5 & 1 

∞ 

Pins 5 & 2 

∞ 

Warning: Ensure none of the above mentioned conditions are 

present before plugging in the hand piece. Failure to do so can 

damage the internal circuitry of the unit. 

Test the resistances of the following configurations: 

If  resistance  test  conforms  to  the  above  tables  then  the  soldering  iron 
hand  piece  is  deemed  working  and  can  be  plugged  in  to  the  Soldering 
Iron  receptacle  for  usage,  if  problems  after  installation  of  new  heating 
element occurs review the previous steps to double check connections. 

Note: resistance value of sensor(Pins4&5) may vary according to ambient 

temperature

 

Pins 1 & 2 

19 to 23 

Ω

 

Pins 4 & 5 

1.2 to 3

Ω

 

Pin 3 & solder tip 

Below 2 

Ω

Summary of Contents for INT 738

Page 1: ...n complete handle 20170 1 Soldering Iron Tip enclosure SPARE PARTS LIST Manufacturer AOYUE TONGYI INTERNATIONAL LIMITED Jishui Industrial Zone Nantou Zhongshan City Guangdong Province P R China http w...

Page 2: ...he equipment The Care and Safety Precautions section explains the hazards of using any type of soldering or reworking device Please read carefully and observe the guidelines in order to maximize usage...

Page 3: ...Spare Parts List 5 Specifications 6 Functions Features 7 Safety Precautions 7 Operating Guidelines Control Panel 8 Assembly and Preparation 9 Startup procedures 10 Hot Air Gun 11 Soldering Iron 15 DC...

Page 4: ...r source If the voltage level falls significantly low about 15 20 lower than the standard there will also be a noticeable drop in the air pressure level SOLUTION Please refer to your local power servi...

Page 5: ...splay a blinking OFF on panel SOLUTION The heating element may be broken and needs to be replaced PROBLEM 4 THE UNIT IS VIBRATING TOO MUCH Check if the 4 screws that hold the pump in place are properl...

Page 6: ...g in the hand piece conduct the following test If any of the above mentioned combination registers a short review the steps in replacing the heating element to ensure proper connections CARE and MAINT...

Page 7: ...oard 8 Solder one RED wire of heating element with RED wire on PCB CARE and MAINTENANCE 7 CAUTION Improper usage can cause serious injury to personnel and or extensive damage to equipment and working...

Page 8: ...ture use a damp sponge to clean the tip and check for damages 3 If the tip has oxidation apply solder and wipe using the damp sponge repeat these steps until oxidation is removed 4 After cleaning coat...

Page 9: ...during soldering is already filtered IMPORTANT Filters should be cleaned and replaced regularly so that it would not clog up the air path and will effectively clean the toxic fumes produced during so...

Page 10: ...n switch 16 from the panel Set the time by using the up down rework time button 4 from the panel It is preset at 300 seconds 3 After preferred automate rework time has been set Turn on the hot air gun...

Page 11: ...ed at the handle cradle which activates the countdown before the system goes to sleep Once the hot air gun is released from the handle during sleep mode the unit will automatically switch back to prev...

Page 12: ...ld be set accordingly working with low airflow and high temperature often causes heating element to get easily burnt 13 OPERATING GUIDELINES Auto cool off function 1 When reworking is complete return...

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