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To prepare the ANSUL suppressing/securing system for
placement in service:

1. Remove all cord, wrapping, and banding ties. Examine entire

system and component parts for concealed shipping damage
before placement or securement on site.

2. Make certain hose is in place on support and nozzle is ring

pinned and sealed to nozzle holder with triggers forward in the
closed position.

3. Confirm the dry chemical tank is completely dry before adding

dry chemical to tank. Fill the dry chemical tank by completing
the following steps:

NOTICE

Certain dry chemical systems are filled
before shipment.

Be careful when removing fill cap(s) as tank(s) may be pres-
surized. 

•  If fill cap has a red indicator stem in the up position, pres-

sure must be relieved from tank. 

•  If fill cap vent starts relieving pressure while opening the fill

cap, stop and let all pressure vent before removing cap. 

•  If fill cap is difficult to remove, pressure must be relieved

from tank. 

Refer to page 4, steps 1 - 5 to confirm tank pressure is
released. Attempting to remove fill cap when tank has pres-
sure could result in personal injury or damage to property. 

a. Remove fill cap and place funnel in opening.

b. Fill tank to rated capacity with 

only 

the ANSUL dry chemi-

cal specified on the nameplate. ANSUL dry chemical
should not be more than 6 in. (152 mm) from bottom of fill
opening.

c. Clean fill opening threads and gasket seating surface.

(Make certain gasket is in place before reinstalling fill cap.)

d. Secure fill cap and hand tighten.

NOTICE

If the fill cap is an indicator model, be
sure the red indicator stem is in the
DOWN POSITION before securing fill
cap.

4. Fill the ANSULITE AFFF solution tank by completing the fol-

lowing steps:

Be careful when removing fill cap(s) as tank(s) may be pres-
surized. 

•  If fill cap has a red indicator stem in the up position, pres-

sure must be relieved from tank. 

•  If fill cap vent starts relieving pressure while opening the fill

cap, stop and let all pressure vent before removing cap. 

•  If fill cap is difficult to remove, pressure must be relieved

from tank. 

Refer to page 4, steps 1 - 5 to confirm tank pressure is
released. Attempting to remove fill cap when tank has pres-
sure could result in personal injury or damage to property. 

a. Remove fill cap and fill tank one-half full with fresh potable

tap water.

NOTICE

Tyco Fire Protection Products recom-
mends that the quality of the tap water
be examined each time the system is
charged (see Field Inspec 

tion Manual

(Part No. 31274) at the back of this
manual). The quality of the water should
be noted on the Field Inspection
Record.

b1. 6% SOLUTION: Place funnel in fill opening and pour 2 gal

(7.6 L) of only ANSULITE AFFF (Aqueous Film-Forming
Foam) 6% Concentrate into tank.

b2. 3% SOLUTION: Place funnel in fill opening and pour 1 gal

(3.8 L) of only ANSULITE AFFF 3% Concentrate into tank.

NOTICE

Prior to adding the concentrate to the
tank, its refractive index should be mea-
sured and recorded on the Field
Inspection Record, along with a refrac-
tive index vs. concentration curve. The
pro ce dures for these operations are
covered in the Field Inspection Manual
(Part No. 31274) at the back of this
manual. It is also recommended that the
batch numbers from the ANSULITE
AFFF pails be recorded for future refer-
ence.

c. Submerge hose and fill remainder of tank to within 3 in.

(76 mm) from bottom of fill opening, reducing rate of water
flow as tank becomes full.

d. Stir solution for 30 seconds using a non-metallic rod.

e. Clean fill opening threads and gasket seating surface.

!

CAUTION

!

CAUTION

ASSEMBLY

2012-MAR-22

REV. 01        PAGE 1

ANSUL Fire Suppression/Securing Systems
Operation and Maintenance – Model 100/30

Summary of Contents for 100/30

Page 1: ...ANSUL FIRE SUPPRESSION SECURING SYSTEMS OPERATION AND MAINTENANCE MANUAL Part No 63390 01...

Page 2: ......

Page 3: ...ANSUL FIRE SUPPRESSING SECURING SYSTEM MODEL 100 30 TYCO FIRE PROTECTION PRODUCTS MARINETTE WISCONSIN 54143 2542...

Page 4: ......

Page 5: ...ecuring systems are mechanical devices They need periodic care Inspection to provide reasonable assurance that the fire suppressing securing system is fully charged and operable will vary from hourly...

Page 6: ......

Page 7: ...charge Guide 8 Inspection 9 Maintenance 10 11 Pressure Regulator Test 12 16 Nitrogen Cylinder Valve F 81397 Service and Repair F 8832 Field Inspection Manual PN31274 Parts Lists Prints TABLE OF CONTEN...

Page 8: ...s situation in which a person could experience serious personal injury or death if the situation is not avoided Indicates a hazardous situation in which a person could experience minor or moderate per...

Page 9: ...ving fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure while opening the...

Page 10: ...e hose to nitrogen cylinder valve and wrench tighten Do not strike pull lever when connecting hose to cylinder valve Escaping gas is forceful enough to cause injury 8 Make certain visual inspection se...

Page 11: ...ion System must be recharged immediately after use See Recharge Section Protection for personnel and property is not available until system is recharged IMPORTANT If the system cannot be actuated by u...

Page 12: ...as 8 Ensure remaining dry chemical is dry and not caked If tank is empty make sure the tank is completely dry before adding dry chemical to tank Fill dry chemical tank by completing the fol lowing ste...

Page 13: ...ing and pour in measured amount of only ANSULITE AFFF Aqueous Film Forming Foam 3 Concentrate determined from the corresponding Recharge Guide on Page 8 NOTICE Prior to adding the concentrate to the t...

Page 14: ...If valve is accidentally operated velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head f Secure cylinder shipping cap Safety shipping cap must a...

Page 15: ...strike pull lever when connecting hose to cylinder valve velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head 15 Make certain visual inspection...

Page 16: ...699 24 25 616 21 00 533 17 75 450 14 50 368 11 25 286 8 00 203 4 75 121 0 00 AFFF CONCENTRATE REQUIRED 6 3 Gal L Gal L ___ __ ___ __ 0 0 0 0 0 0 0 0 2 0 8 0 1 0 4 0 4 1 5 0 2 0 8 0 6 2 3 0 3 1 1 0 8 3...

Page 17: ...e careful when removing fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure...

Page 18: ...tank is filled with only free flowing ANSUL dry chemical to a level of not more than 6 inches 152 mm from bottom of the fill opening e Secure fill cap and hand tighten Make certain gasket is in place...

Page 19: ...ose and check for abrasions cuts or weather checking b Examine nozzle openings for obstructions and operate nozzle triggers to check valves for free movement c Make certain hose couplings are tight an...

Page 20: ...e Quick Connect Couplers Part No 22592 1 4 in Male Quick Connect Plug Part No 24560 Not Shown 3 8 in Male Quick Connect Plug Part No 24559 Not Shown 1 4 in Female Quick Connect Plug Part No 24561 Not...

Page 21: ...on the low pressure side Note Each hose has a swivel at one end only remove hose at swivel end first Plug one side of tee 4 Install the appropriate quick connect plug to the low pressure regulator out...

Page 22: ...re on the test gauge for one minute This reading must be within the dead set range listed on the specification chart Page 16 for the model regulator being tested If the reading falls outside the speci...

Page 23: ...itrogen cylinder gauge for proper minimum pres sure Use the temperature correction chart on the next page to find the true tank pressure If the pressure is below the rec ommended level the cylinder mu...

Page 24: ...shows that this is above the tempera ture correction line and the cylinder does not require replace ment cylinder varies with changes in temperature Accordingly the chart below has been prepared to d...

Page 25: ...78707 78707 N A 5 Safety Disc and Washer 78711 78711 419102 6 Plug Safety Relief 78709 78709 N A 4 5 6 2 3 1 002563 RS Standard Valve 4 6 2 1 002564 RS Quick Opening Valve 5 5 7 6 3 1 4 002565 2 Pneum...

Page 26: ...ent hole with a stiff unbreakable wire probe of lesser diam eter that vent hole Threads corroded nicked cross Replace destroying affected cap to prevent reuse threaded or worn Cut checked deformed sti...

Page 27: ...pplicable parts list Nitrogen Cylinder Rust spots pits and corrosion deposits Clean corroded areas with a wire brush replacing cylinder if there is any corrosion penetration or repaint using a primer...

Page 28: ...adjust screw or bracket replace bracket Worn or missing protective cylinder Replace webbing Part No 3360 or grommet Part No 8688 bracket webbing or grommet Wrong cylinder retaining bracket Replace br...

Page 29: ...ting other than the hose to reel connection Pneumatic Actuation Corroded jammed or broken Clean repair to free movement or replace System puncture lever Dull bent or damaged puncture pin Replace pin m...

Page 30: ...Page 1 001330 FOAM CONCENTRATES AND FOAM PRE MIX SOLUTIONS Field Inspection Manual...

Page 31: ...ges of two 2 sample containers with labels can be purchased under Part No 428679 sTORage CONDITIONs Tyco Fire Protection Products recommends that its concen trates be stored at the temperatures indica...

Page 32: ...Y axis This plotted curve will serve as the known baseline for the proportioning test Meters may have different scales and the plotted resolution should be as large as possible with the complete range...

Page 33: ...TypICal CalIbRaTION CURve ResUlTs WheN UsINg paRT NO 405713 haNDhelD ReFRaCTOmeTeR Page 3 006876...

Page 34: ...NOTes NOTes Page 4...

Page 35: ...E TYPE LOT NO ______________________________________________________________________ METER TYPE ________ CONDUCTIVITY ________ REFRACTOMETER MODEL __________________________________ PERCENT FOAM SOLUT...

Page 36: ...Part No 31274 07 Copyright 2011 Tyco Fire Protection0 Products All rights reserved TYCO FIRE PROTECTION PRODUCTS ONE STANTON STREET MARINETTE WI 54143 2542...

Page 37: ...d in this material are marks and or registered marks Unauthorized use is strictly prohibited ITEM NO DESCRIPTION PART NO 1 Recharge Nameplate 438214 2 Nameplate AFFF Tank 14206 3 Nameplate Dry Chemica...

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