Ansul 100/30 Operation And Maintenance Manual Download Page 26

The best assurance against fire suppression system malfunction is proper operation, recharge, inspection, and maintenance.

To remedy, as quickly as possible, any disorder that may occur, the following table lists some of the possible irregularities

that may develop and gives suggestions for corrective action.
Service and Repair…to remedy any disorder detected through periodic inspection or maintenance examinations:
Component

Disorder

Corrective Action

Extinguishing

Dents* or abrasions

Hydrostatically test (see ASME plate affixed to tank) and refinish

Agent Tank

(clean damaged area and repaint, using a primer and finish coat),
or replace tank.

Rust spots, pits and corrosion deposits

Clean corroded areas with a wire brush, replacing tank if there is
any  corrosion  penetration;  or  repaint,  using  a  primer  and  finish
coat.

Paint peeling

Remove loose paint with a wire brush and repaint using a primer
and finish coat.

Fill opening threads nicked, cross-

Clean threads with a stiff BRISTLE brush. Small nicks, burrs, and

threaded, corroded, or worn

rough or feathered edges may be eliminated by careful retapping
or  filing.  If  damaged  or  worn  extensively,  the  tank  should  be
replaced.

Fill opening gasket seating surface 

Clean seating surface with a mild abrasive, and lubricate surface

nicked, gouged, corroded, or 

lightly with a good grade of high heat-resistant grease. If surface is 

bearing dirt deposits

sharply nicked or deeply gouged, replace tank.

Seam welds evidencing discoloration 

Replace tank or consult Product Services, Tyco Fire Protection

or pin holes

Products, Marinette, Wisconsin 54143-2542.

Fill Cap

Abraded, cracked, corroded, or other-

Replace, destroying affected cap to prevent reuse.

wise damaged fill cap

Obstructed fill cap pressure vent hole

Clear vent hole with a stiff unbreakable wire probe of lesser diam-
eter that vent hole.

Threads corroded, nicked, cross-

Replace, destroying affected cap to prevent reuse.

threaded, or worn

Cut, checked deformed, stiff, brittle, 

Replace, coating clean, new gasket lightly with a good grade of 

or worn gasket

high heat-resistant grease.

Extinguishing

Improper fill level

Fill tank to rated capacity with only the extinguishing agent speci-

Agent

fied on the nameplate.

Caked** dry chemical

Discard agent and refill tank to the rated capacity with extinguish-
ing agent specified on nameplate only.

Low 6% AFFF (Aqueous Film-Forming 

6%  –  Actual %   

x  Tank Capacity

Foam) Premix Solution Concentration

100

= Gallons of 6% ANSULITE AFFF Concentrate

EXAMPLE FOR 100 GAL TANK (TESTED AT 2%)

6  –  2   

x  100  =  Gallons of Concentrate

–––––

100

6  –  2   

x  100  =  4 Gallons

––––– 

100

Replace  4  gallons  of  solution  with  4  gallons  of  6%  ANSULITE
AFFF  concentrate  and  stir  solution  for  30  seconds  using  a
non-metallic rod.

SERVICE AND REPAIR

* Record dents for reference in future servicing, replacing tank if dents are deep.

** The term caked, as applied to dry chemical describes a condition. It is best identified as dry chemical containing hard lumps. These lumps will render a dry chemical extinguisher inoperative.

The condition usually follows the absorption and later evaporation of an unusual amount of moisture. It is often confused with packing – a condition produced by normal settling, by vibration or
by impact. There is no known case in which there is evidence that an ANSUL extinguisher was made inoperative as a result of packing. A simple procedure to determine which condition exists
is the Underwriters Laboratories four inch drop to a clean hard surface test. If the lumps do not break up into individual particles, caking is present.

For further information refer to Technical Bulletin Number 45, ‘’Caking Versus Packing of Dry Chemical Agents’’ available from Tyco Fire Protection Products, Marinette, Wisconsin 54143-2542.

Summary of Contents for 100/30

Page 1: ...ANSUL FIRE SUPPRESSION SECURING SYSTEMS OPERATION AND MAINTENANCE MANUAL Part No 63390 01...

Page 2: ......

Page 3: ...ANSUL FIRE SUPPRESSING SECURING SYSTEM MODEL 100 30 TYCO FIRE PROTECTION PRODUCTS MARINETTE WISCONSIN 54143 2542...

Page 4: ......

Page 5: ...ecuring systems are mechanical devices They need periodic care Inspection to provide reasonable assurance that the fire suppressing securing system is fully charged and operable will vary from hourly...

Page 6: ......

Page 7: ...charge Guide 8 Inspection 9 Maintenance 10 11 Pressure Regulator Test 12 16 Nitrogen Cylinder Valve F 81397 Service and Repair F 8832 Field Inspection Manual PN31274 Parts Lists Prints TABLE OF CONTEN...

Page 8: ...s situation in which a person could experience serious personal injury or death if the situation is not avoided Indicates a hazardous situation in which a person could experience minor or moderate per...

Page 9: ...ving fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure while opening the...

Page 10: ...e hose to nitrogen cylinder valve and wrench tighten Do not strike pull lever when connecting hose to cylinder valve Escaping gas is forceful enough to cause injury 8 Make certain visual inspection se...

Page 11: ...ion System must be recharged immediately after use See Recharge Section Protection for personnel and property is not available until system is recharged IMPORTANT If the system cannot be actuated by u...

Page 12: ...as 8 Ensure remaining dry chemical is dry and not caked If tank is empty make sure the tank is completely dry before adding dry chemical to tank Fill dry chemical tank by completing the fol lowing ste...

Page 13: ...ing and pour in measured amount of only ANSULITE AFFF Aqueous Film Forming Foam 3 Concentrate determined from the corresponding Recharge Guide on Page 8 NOTICE Prior to adding the concentrate to the t...

Page 14: ...If valve is accidentally operated velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head f Secure cylinder shipping cap Safety shipping cap must a...

Page 15: ...strike pull lever when connecting hose to cylinder valve velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head 15 Make certain visual inspection...

Page 16: ...699 24 25 616 21 00 533 17 75 450 14 50 368 11 25 286 8 00 203 4 75 121 0 00 AFFF CONCENTRATE REQUIRED 6 3 Gal L Gal L ___ __ ___ __ 0 0 0 0 0 0 0 0 2 0 8 0 1 0 4 0 4 1 5 0 2 0 8 0 6 2 3 0 3 1 1 0 8 3...

Page 17: ...e careful when removing fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure...

Page 18: ...tank is filled with only free flowing ANSUL dry chemical to a level of not more than 6 inches 152 mm from bottom of the fill opening e Secure fill cap and hand tighten Make certain gasket is in place...

Page 19: ...ose and check for abrasions cuts or weather checking b Examine nozzle openings for obstructions and operate nozzle triggers to check valves for free movement c Make certain hose couplings are tight an...

Page 20: ...e Quick Connect Couplers Part No 22592 1 4 in Male Quick Connect Plug Part No 24560 Not Shown 3 8 in Male Quick Connect Plug Part No 24559 Not Shown 1 4 in Female Quick Connect Plug Part No 24561 Not...

Page 21: ...on the low pressure side Note Each hose has a swivel at one end only remove hose at swivel end first Plug one side of tee 4 Install the appropriate quick connect plug to the low pressure regulator out...

Page 22: ...re on the test gauge for one minute This reading must be within the dead set range listed on the specification chart Page 16 for the model regulator being tested If the reading falls outside the speci...

Page 23: ...itrogen cylinder gauge for proper minimum pres sure Use the temperature correction chart on the next page to find the true tank pressure If the pressure is below the rec ommended level the cylinder mu...

Page 24: ...shows that this is above the tempera ture correction line and the cylinder does not require replace ment cylinder varies with changes in temperature Accordingly the chart below has been prepared to d...

Page 25: ...78707 78707 N A 5 Safety Disc and Washer 78711 78711 419102 6 Plug Safety Relief 78709 78709 N A 4 5 6 2 3 1 002563 RS Standard Valve 4 6 2 1 002564 RS Quick Opening Valve 5 5 7 6 3 1 4 002565 2 Pneum...

Page 26: ...ent hole with a stiff unbreakable wire probe of lesser diam eter that vent hole Threads corroded nicked cross Replace destroying affected cap to prevent reuse threaded or worn Cut checked deformed sti...

Page 27: ...pplicable parts list Nitrogen Cylinder Rust spots pits and corrosion deposits Clean corroded areas with a wire brush replacing cylinder if there is any corrosion penetration or repaint using a primer...

Page 28: ...adjust screw or bracket replace bracket Worn or missing protective cylinder Replace webbing Part No 3360 or grommet Part No 8688 bracket webbing or grommet Wrong cylinder retaining bracket Replace br...

Page 29: ...ting other than the hose to reel connection Pneumatic Actuation Corroded jammed or broken Clean repair to free movement or replace System puncture lever Dull bent or damaged puncture pin Replace pin m...

Page 30: ...Page 1 001330 FOAM CONCENTRATES AND FOAM PRE MIX SOLUTIONS Field Inspection Manual...

Page 31: ...ges of two 2 sample containers with labels can be purchased under Part No 428679 sTORage CONDITIONs Tyco Fire Protection Products recommends that its concen trates be stored at the temperatures indica...

Page 32: ...Y axis This plotted curve will serve as the known baseline for the proportioning test Meters may have different scales and the plotted resolution should be as large as possible with the complete range...

Page 33: ...TypICal CalIbRaTION CURve ResUlTs WheN UsINg paRT NO 405713 haNDhelD ReFRaCTOmeTeR Page 3 006876...

Page 34: ...NOTes NOTes Page 4...

Page 35: ...E TYPE LOT NO ______________________________________________________________________ METER TYPE ________ CONDUCTIVITY ________ REFRACTOMETER MODEL __________________________________ PERCENT FOAM SOLUT...

Page 36: ...Part No 31274 07 Copyright 2011 Tyco Fire Protection0 Products All rights reserved TYCO FIRE PROTECTION PRODUCTS ONE STANTON STREET MARINETTE WI 54143 2542...

Page 37: ...d in this material are marks and or registered marks Unauthorized use is strictly prohibited ITEM NO DESCRIPTION PART NO 1 Recharge Nameplate 438214 2 Nameplate AFFF Tank 14206 3 Nameplate Dry Chemica...

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