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RECHARGE

PAGE 6

REV.  01        2012-MAR-22

ANSUL Fire Suppression/Securing Systems

Operation and Maintenance – Model 100/30

b. Follow with a reverse loop. This is accomplished by twist-

ing the hose so that it passed behind the loop being
formed.

008853

c. Alternate steps (a) and (b) until all hose is coiled on sup-

port.

008854

d. Adjust hose so that nozzle is in the downward position.

(Hose coiled in this manner will pull off free of twists.)

008855

11. Replace nitrogen cylinder by completing the following steps:

a. Remove crescent ring from cross-shaft.

b. Remove cap nut and anchor stud.

c. Slide actuator arm off cross-shaft.

d. Remove high pressure hose from cylinder valve.

Do not place body or head in front of cylinder valve outlet.
If valve is accidentally operated, velocity of unrestricted
escaping gas is forceful enough to cause injury, especially
about the face and head.

e. Thread safety plug fully into cylinder valve outlet.

Use of plug is vital to your safety. If valve is accidentally
operated, velocity of unrestricted escaping gas is forceful
enough to cause injury, especially about the face and
head.

f. Secure cylinder shipping cap.

Safety shipping cap must always be in place when remov-
ing or installing a cylinder.

g. Disengage retaining bracket and remove used cylinder.

Do not remove safety shipping cap to read gauge. Read
gauge through slots in shipping cap.

NOTICE

Before installing replacement cylinder,
read cylinder gauge to make certain
pointer is in the BLACK operating range.

h. Install fully charged cylinder and secure retaining bracket.

i. Remove safety shipping cap from cylinder. (Retain cap for

future use.)

12. If provided, install pneumatic valve actuator by completing the

following steps:

Make certain safety plug is in place in cylinder valve outlet
before completing the following steps.

a. Extend pneumatic valve actuator rod fully and slide actua-

tor arm on cross-shaft, engaging pin in hole on Quick-
Opening lever.

NOTICE

Refer to Nitrogen Cylinder Valves illus-
tration on Page 15 for additional details.

b. Insert crescent ring into groove on cross-shaft.

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WARNING

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Summary of Contents for 100/30

Page 1: ...ANSUL FIRE SUPPRESSION SECURING SYSTEMS OPERATION AND MAINTENANCE MANUAL Part No 63390 01...

Page 2: ......

Page 3: ...ANSUL FIRE SUPPRESSING SECURING SYSTEM MODEL 100 30 TYCO FIRE PROTECTION PRODUCTS MARINETTE WISCONSIN 54143 2542...

Page 4: ......

Page 5: ...ecuring systems are mechanical devices They need periodic care Inspection to provide reasonable assurance that the fire suppressing securing system is fully charged and operable will vary from hourly...

Page 6: ......

Page 7: ...charge Guide 8 Inspection 9 Maintenance 10 11 Pressure Regulator Test 12 16 Nitrogen Cylinder Valve F 81397 Service and Repair F 8832 Field Inspection Manual PN31274 Parts Lists Prints TABLE OF CONTEN...

Page 8: ...s situation in which a person could experience serious personal injury or death if the situation is not avoided Indicates a hazardous situation in which a person could experience minor or moderate per...

Page 9: ...ving fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure while opening the...

Page 10: ...e hose to nitrogen cylinder valve and wrench tighten Do not strike pull lever when connecting hose to cylinder valve Escaping gas is forceful enough to cause injury 8 Make certain visual inspection se...

Page 11: ...ion System must be recharged immediately after use See Recharge Section Protection for personnel and property is not available until system is recharged IMPORTANT If the system cannot be actuated by u...

Page 12: ...as 8 Ensure remaining dry chemical is dry and not caked If tank is empty make sure the tank is completely dry before adding dry chemical to tank Fill dry chemical tank by completing the fol lowing ste...

Page 13: ...ing and pour in measured amount of only ANSULITE AFFF Aqueous Film Forming Foam 3 Concentrate determined from the corresponding Recharge Guide on Page 8 NOTICE Prior to adding the concentrate to the t...

Page 14: ...If valve is accidentally operated velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head f Secure cylinder shipping cap Safety shipping cap must a...

Page 15: ...strike pull lever when connecting hose to cylinder valve velocity of unrestricted escaping gas is forceful enough to cause injury especially about the face and head 15 Make certain visual inspection...

Page 16: ...699 24 25 616 21 00 533 17 75 450 14 50 368 11 25 286 8 00 203 4 75 121 0 00 AFFF CONCENTRATE REQUIRED 6 3 Gal L Gal L ___ __ ___ __ 0 0 0 0 0 0 0 0 2 0 8 0 1 0 4 0 4 1 5 0 2 0 8 0 6 2 3 0 3 1 1 0 8 3...

Page 17: ...e careful when removing fill cap s as tank s may be pres surized If fill cap has a red indicator stem in the up position pres sure must be relieved from tank If fill cap vent starts relieving pressure...

Page 18: ...tank is filled with only free flowing ANSUL dry chemical to a level of not more than 6 inches 152 mm from bottom of the fill opening e Secure fill cap and hand tighten Make certain gasket is in place...

Page 19: ...ose and check for abrasions cuts or weather checking b Examine nozzle openings for obstructions and operate nozzle triggers to check valves for free movement c Make certain hose couplings are tight an...

Page 20: ...e Quick Connect Couplers Part No 22592 1 4 in Male Quick Connect Plug Part No 24560 Not Shown 3 8 in Male Quick Connect Plug Part No 24559 Not Shown 1 4 in Female Quick Connect Plug Part No 24561 Not...

Page 21: ...on the low pressure side Note Each hose has a swivel at one end only remove hose at swivel end first Plug one side of tee 4 Install the appropriate quick connect plug to the low pressure regulator out...

Page 22: ...re on the test gauge for one minute This reading must be within the dead set range listed on the specification chart Page 16 for the model regulator being tested If the reading falls outside the speci...

Page 23: ...itrogen cylinder gauge for proper minimum pres sure Use the temperature correction chart on the next page to find the true tank pressure If the pressure is below the rec ommended level the cylinder mu...

Page 24: ...shows that this is above the tempera ture correction line and the cylinder does not require replace ment cylinder varies with changes in temperature Accordingly the chart below has been prepared to d...

Page 25: ...78707 78707 N A 5 Safety Disc and Washer 78711 78711 419102 6 Plug Safety Relief 78709 78709 N A 4 5 6 2 3 1 002563 RS Standard Valve 4 6 2 1 002564 RS Quick Opening Valve 5 5 7 6 3 1 4 002565 2 Pneum...

Page 26: ...ent hole with a stiff unbreakable wire probe of lesser diam eter that vent hole Threads corroded nicked cross Replace destroying affected cap to prevent reuse threaded or worn Cut checked deformed sti...

Page 27: ...pplicable parts list Nitrogen Cylinder Rust spots pits and corrosion deposits Clean corroded areas with a wire brush replacing cylinder if there is any corrosion penetration or repaint using a primer...

Page 28: ...adjust screw or bracket replace bracket Worn or missing protective cylinder Replace webbing Part No 3360 or grommet Part No 8688 bracket webbing or grommet Wrong cylinder retaining bracket Replace br...

Page 29: ...ting other than the hose to reel connection Pneumatic Actuation Corroded jammed or broken Clean repair to free movement or replace System puncture lever Dull bent or damaged puncture pin Replace pin m...

Page 30: ...Page 1 001330 FOAM CONCENTRATES AND FOAM PRE MIX SOLUTIONS Field Inspection Manual...

Page 31: ...ges of two 2 sample containers with labels can be purchased under Part No 428679 sTORage CONDITIONs Tyco Fire Protection Products recommends that its concen trates be stored at the temperatures indica...

Page 32: ...Y axis This plotted curve will serve as the known baseline for the proportioning test Meters may have different scales and the plotted resolution should be as large as possible with the complete range...

Page 33: ...TypICal CalIbRaTION CURve ResUlTs WheN UsINg paRT NO 405713 haNDhelD ReFRaCTOmeTeR Page 3 006876...

Page 34: ...NOTes NOTes Page 4...

Page 35: ...E TYPE LOT NO ______________________________________________________________________ METER TYPE ________ CONDUCTIVITY ________ REFRACTOMETER MODEL __________________________________ PERCENT FOAM SOLUT...

Page 36: ...Part No 31274 07 Copyright 2011 Tyco Fire Protection0 Products All rights reserved TYCO FIRE PROTECTION PRODUCTS ONE STANTON STREET MARINETTE WI 54143 2542...

Page 37: ...d in this material are marks and or registered marks Unauthorized use is strictly prohibited ITEM NO DESCRIPTION PART NO 1 Recharge Nameplate 438214 2 Nameplate AFFF Tank 14206 3 Nameplate Dry Chemica...

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