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5000M CNC

Motion Setup/Testing

Utility

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Summary of Contents for 5000M CNC

Page 1: ...www anilam com 5000M CNC Motion Setup Testing Utility...

Page 2: ...d Under no circumstances will ANILAM any affiliate or related company assume any liability for loss of use or for any direct or consequential damages The foregoing warranties are in lieu of all other...

Page 3: ...rol Axes 8 Servo Drive Test Board 8 Test Board Installation 9 Test Points 9 Jumpers 9 Balancing the DSP2 Board F6 10 Balancing Servo Amplifier Outputs F6 12 Amplifier Faults 13 Under Voltage Fault 15...

Page 4: ...Servo Board Balancing Servo Board Signal Gain Setting motor step response is displayed in open loop The CNC provides the following troubleshooting tools Detection of Index Pulse Detection of counts be...

Page 5: ...Screen Areas and Descriptions MST Screen Area Description General Status Shows Active Modes Machine Position for each axis RPM Dwell Spindle Speed and Feedrate Active Axis and other information regard...

Page 6: ...and displays an indicator beside the Active Axis line of the MST screen Troubleshooting tool F4 MANUAL Cancels active MDI or test command F5 MDI Activates MDI Mode F6 Balance Sends out the signal nee...

Page 7: ...axis Activates Deactivates Z axis S Activates Deactivates U Axis if available S Activates Deactivates W Axis if available S Activates Deactivates Spindle Axis The active axis is displayed in the uppe...

Page 8: ...number of encoder lines in the setup Errors An error indicates that something is wrong either in the setup parameters or in the hardware The actual number of encoder lines found by the test Encoder Li...

Page 9: ...ess mm between marks Current Mark N 4 To determine the Starting Mark move the axis to the right most end of the EverTrack encoder as you look at the encoder Note that you must move the axis so that th...

Page 10: ...ted an index pulse in the active X axis Refer to Figure 3 To detect an index pulse 1 Move the active axis to check for the presence of an index pulse 2 On systems with rotary encoders with index pulse...

Page 11: ...llowing order 1 Select an axis 2 Balance the Motion Control Board outputs 3 Balance the Servo Amplifier outputs 4 Set Servo Amplifier gain 5 Repeat for all axes Servo Drive Test Board Each CNC that us...

Page 12: ...l readings are referenced to TP2 TP3 5 Tachometer TP4 6 Motor Current output monitor The scale factor is 1V 5A TP5 9 Clamp input from the SCB When pulled to chassis ground the servo s output is forced...

Page 13: ...of the J1 input connector on the ANILAM Servo Amplifier Board All DSP2 Boards are adjusted at the factory and should be within limits Only balance the DSP2 Board if it is not at 0 VDC 0 001V NOTE On 5...

Page 14: ...tup Testing Utility P N 70000510B All rights reserved Subject to change without notice 11 31 January 05 Figure 5 ANILAM DSP2 Board Balance Pots P N 33000404 33000404 Output Balance Pot Port 0 Port 1 P...

Page 15: ...AMP 9 FAULT 10 COMMON 11 RESET 12 LS ECB 13 HS ECB 14 OVERVOLT 15 OVERTEMP 16 LOOP GAIN POT RESET SWITCH J1 COMMON SIGNAL TACH DIFF SIG GAIN SIG GAIN TACH GAIN COMP RUN OVER TEMP OVER VOLT LS ECB HS E...

Page 16: ...for information on the fault and possible causes NOTE A fault can on be caused by abnormal conditions Locate and correct the cause of the fault before repeated recycling of power to the amplifier to p...

Page 17: ...F OFF OFF PULL UP EXT FAULT OFF OFF OFF OFF OFF PULL UP UNDER VOLTAGE 15V OFF OFF OFF OFF OFF PULL UP HS ECB LATCHED OFF ON OFF OFF OFF PULL UP LS ECB LATCHED OFF OFF ON OFF OFF PULL UP OVER VOLTAGE B...

Page 18: ...lowing is a list of possible causes Main buss line voltage is too low Bad power supply High Speed Electronic Circuit Breaker HS ECB Fault When the peak output of the amplifier exceeds 80A for 10 micro...

Page 19: ...sive mechanical overload Overload of amplifier output to motor Large reflected load inertia Over Temp Fault When the amplifier heatsink temperature has reached a level that if exceeded would damage th...

Page 20: ...tched condition The following is a list of possible causes Main Buss line voltage is too high Decelerating a large inertial load When decelerating a DC motor acts as a generator If the inertial load i...

Page 21: ...gain is adjusted at 10 of the machine s maximum Rapid speed using the fastest axis 1 Energize the servos and select an axis 2 Press SigGain F7 3 Refer to Figure 9 Signal Gain SigGain Screen Look at th...

Page 22: ...een 5 Adjust the signal gain pot until the displayed feedrate is at 10 of the machine s maximum Rapid speed using the fastest axis The machine builder sets the maximum rapid speed in the Setup Utility...

Page 23: ...Screen The Tuning Test has a setup screen that enables you to configure the extent of the test Check the setup parameters run the test and then save the results Refer to Figure 10 and Table 6 Tuning S...

Page 24: ...d if selected The CNC will attempt to decrease the overshoot until the set value Kd overshoot is matched When this condition is not matched Kd is increased by 2 If you have chosen to test only one axi...

Page 25: ...test If detected overshoot exceeds the entered OvSht the cycle ends Default 5 Kd Overshoot Sets limit for Kd overshoot Default 2 Kp min Sets Kp to starting value during proportional tuning Default 1...

Page 26: ...splayed with the following options No Motion Feed Rapid ALL Tables Highlight the table to which you wish to save the final values and press ENTER This overrides the values in the Setup Utility Normall...

Page 27: ...ackUp Amp Parameters Restore Default Amp Parameters CanBus Test Refer to Figure 12 Press Misc F9 to display the Miscellaneous Test pop up window Select CanBus Test to display the graphics area and to...

Page 28: ...the mentioned axes The display units are microns per position loop sample After the test is selected a G84 command has to be issued through Manual Data Input MDI There is also the possibility to run a...

Page 29: ...test until the Z axis lag is zero or very close to zero Save the results with the save soft key after this is done The following graphics display two possible results Refer to Figure 13 Axes optimally...

Page 30: ...displayed and you will be able to modify it using the up down arrow keys Also the Compensation equivalent to Comp Pot parameter GVC Velocity Loop Master Gain will also be displayed you will be able to...

Page 31: ...C Amplifier P N 33001279 This sends the parameters in the backup file to the amplifier Restore Default Amp Parameters This test is only for systems equipped with an ANILAM AC Amplifier P N 33001279 Th...

Page 32: ...selecting 4 B backup amp parameters miscellaneous tests description 28 backup file miscellaneous tests description 28 Balance F6 3 10 12 27 Balance Screen illustration 18 balancing DSP2 board 10 motio...

Page 33: ...21 integral limit Il 21 introduction 1 J jumpers description 9 K Kd derivative gain 21 25 Kf feedforward gain 25 Ki integral gain 21 Kp proportional gain 21 L lag matching description 21 LED fault con...

Page 34: ...coders index pulse 7 S save amp values description 27 saving tuning test values 23 S axis keypad key illustration 4 screens Balance illustration 18 CanBus Test illustration 24 CNC Motion Setup Testing...

Page 35: ...change without notice 31 January 05 U U axis keypad key illustration 4 under voltage fault causes listed 15 V velocity loop master gain 27 W warranty iii W axis keypad key illustration 4 X X axis keyp...

Page 36: ...eut Germany 49 8669 856110 49 8669 850930 info anilam de Italy ANILAM Elettronica s r l 10043 Orbassano Strada Borgaretto 38 Torino Italy 39 011 900 2606 39 011 900 2466 info anilam it Taiwan ANILAM T...

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