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English

PASTA COOKER

091CP1G

191CP2G

USE AND INSTALLATION MANUAL

3125771

Ed. 0

04/2009

Summary of Contents for 091CP1G

Page 1: ...C139614902_AUS fm AUS English PASTA COOKER 091CP1G 191CP2G USE AND INSTALLATION MANUAL 3125771 Ed 0 04 2009 ...

Page 2: ......

Page 3: ...on and handling recommendations for 13 Installation of the appliance 14 Installing accessories 14 Instructions cleaning 11 L Lengthy downtimes of appliance 9 Levelling 15 Lifting and handling 13 OOptional accessories 5 P Packaging and unpacking 13 Procedure for requesting service 3 Purpose of the manual 2 R Recommendations for adjustments 19 Recommendations for handling and installation 13 Recomme...

Page 4: ...wn language Italian but it may be translat ed into other languages to meet legal and or commercial requirements A little time taken to read this information will allow the prevention of risks to health and safety and the risk of economic losses Keep this manual in a clearly identified safe place throughout the working life of the appliance so that it will always be available when required for cons...

Page 5: ...ck cover When requesting service state the data provide on the nameplate and provide a description of the fault The pasta cooker referred to below as the appli ance is designed and constructed to cook pasta for human consumption in water in the professional catering sector The appliance is produced in several versions to meet varying user requirements see diagram PROCEDURE FOR REQUESTING SERVICE T...

Page 6: ...ving electrical power L Adjustable water spout directs the flow of water M Hatches for accessing the inside of the appliance N Gas supply connection for connection of the gas supply See tables and Connection chart at the back of the manual Although the appliance is complete with all safety devices during installation and connection addi tional devices must be added if necessary to com ply with the...

Page 7: ...e complied with No liability is accepted in case of fail ure to comply with the installation and commission ing instructions H General hazard drain the well completely after use L Electrical hazard danger 240 volts disconnect power before servicing unit SAFETY AND INFORMATION SIGNS The appliance can be equipped with the following accessories on request A Set of baskets KCP40 B Basket C0909 C Baske...

Page 8: ...nical knowledge or skills must only be carried out by qualified staff with recognised experience in the specific sector To maintain hygiene and protect the food proc essed from all forms of contamination all elements in direct or indirect contact with foodstuffs and all surrounding zones must be cleaned thoroughly For these operations use only food approved deter gents and never use flammable prod...

Page 9: ...ious materials and in com pliance with the relevant laws If the appliance is scrapped sort all compo nents by characteristics and dispose of them separately Important The rate of accidents deriving from the use of appliances depends on many factors which cannot always be foreseen and con trolled Some accidents may be caused by unpredictable environmental factors while others are due above all to t...

Page 10: ...ssed to light the pilot light 3 Keep the knob pressed for about 15 sec to prime the thermocouple 4 Turn the knob A anti clockwise pos 2 to light the burner 5 Turn the knob A gradually anti clockwise to adjust the power of the flame down to the mini mum setting pos 3 Turning off 1 Turn the knob clockwise pos 1 to turn the burner off The pilot light will remain on to allow the burner to be re lit 2 ...

Page 11: ...e minimum level the quick automatic top up mode is auto matically triggered Emptying 1 Turn the knob C to 4 to shut off the water sup ply 2 Turn on the tap D to empty the well Important The water drained from the appliance must pass through a suitable drain line resistant to a tem perature of at least 100 C The steam produced when the well is drained must not come into contact with the appliance s...

Page 12: ...operly Burners failing to remain alight Burners extinguished by cupboard doors Gas valves which are difficult to turn Important In case the appliance fails to operate cor rectly contact the authorised service provi der in your area USEFUL ADVICE FOR USE ABNORMAL OPERATION Keep the appliance at peak efficiency by carrying out the scheduled servicing procedures recom mended by the constructor Proper...

Page 13: ...t with foods and all sur rounding areas 3 After use clean the accessories with a suitable grease remover product If possible wash in the dishwasher Caution warning Never use products containing substances harmful or hazardous for health solvents pe troleum spirits etc 4 Rinse surfaces with drinking water and dry 5 Pressurised water jets may only be used on external parts 6 Take special care not to...

Page 14: ...ut The thermocouple has not warmed up enough Make more attempts to light the flame The flame is yellow Burner dirty heat exchange pipes clogged condensation drips Contact the after sales service Burner control knob is stiff Gas control valve malfunction Contact the after sales service When the water control knob is turned to 2 automatic rapid filling water is supplied continuously until it overflo...

Page 15: ...omponents are present in the correct quantities and are undamaged The packaging material must be properly disposed of in accordance with legal requirements Different means of transport may be used depend ing partly on the destination The chart shows the most commonly used alterna tives During transport fix the packaging to the means of transport securely to prevent undesirable shifting The applian...

Page 16: ... the contamination of the foods If necessary fix the exact position of each individual appliance or subassembly by mark coordinates to locate them correctly Always leave a minimum clearance of 5cm from the rear of the appliance to the wall except if the wall the internal structure and its coating is non combus tible If any internal part of the wall is made from a combustible material leave a 5cm g...

Page 17: ...5 Place the appliances side by side 6 Connect the appliance using the screws and nuts D E 7 Remove the excess sealant and the masking tape 8 Apply the sealant to the inside of the lid F and fit it to cover the fixing zone 9 Replace the control panels B and the knobs A on completion of the operation LEVELLING ASSEMBLY APPLIANCES IN BANKS A variety of optional installation kits are available for arr...

Page 18: ...metallic ion content Chlorides Sulphates Iron Copper Manganese 30 mg l 40 mg l 0 1 mg l 0 05 mg l 0 05 mg l To make the connection connect the mains line to the appliance s connection pipe fitting a shut off tap A to allow the gas supply to be cut off when necessary Important The tap A not supplied with the appliance must be installed in an easily accessible position and its status on or off must ...

Page 19: ...he diagram to the appliance s exhaust outlet Important The fan of the extraction system must switch on automatically when the gas supply tap is turned on Important The connection must be made by author ised skilled personnel in accordance with the relevant legal requirements using ap propriate and specified materials The appliance is supplied with operating voltage 230V 1N Caution warning Before d...

Page 20: ...as connection Caution warning This appliance must be fitted with a Bromic Oara 980L gas regulator for Natural Gas or a Bromic 986L gas regulator for U LPG AGA Approval No 5862 supplied with the appliance Do not use any other gas regulator Ensure regulator is fitted with respect to the gas flow marked on the housing of the regulator The constructor has tested the appliance with its own mains gas id...

Page 21: ...age 18 3 Check that the burner is switching on correctly and its combustion 4 Check the gas pressure and flow rate at mini mum and maximum settings and adjust if nec essary see page 11 5 Check that the safety thermocouple is working correctly 6 Check that there are no gas leaks 7 Check that the nameplates specify the correct gas for the country of use Caution warning In case the appliance fails to...

Page 22: ...one suitable for the type of gas in use see table at back of manual screwing it fully down 9 Slowly unscrew the injector G until the pres sure reading complies with the values in the ta ble see back of manual 10 Check the stability of the flame 11 After making the setting seal the screw with paint 12 Switch off the burner turn off the gas supply tap and disconnect the pressure gauge 13 Replace the...

Page 23: ... the cone F to remove the excess grease 9 Replace the cone F and the cap E 10 Replace the control panel C and the knobs A on completion of the operation Before carrying out any replacement procedure ac tivate all the safety devices provided and decide whether staff at work and those in the vicinity should be informed In particular turn off the gas supply tap and prevent access to all devices which...

Page 24: ...ace it with the one suitable for the type of gas in use see table at back of manual 5 Screw the union B back into place and close the door A on completion of the operation Important This operation must be carried out by skilled operatives in compliance with the le gal requirements with regard to safety at work Never dump non biodegradable materials lubricating oils and non metallic compo nents rub...

Page 25: ...T39614902_AUS fm I ANNEXES Model Well Burner Total Gas consumption Electrical connection 56 MJ h NGN ULPG 091CP1G N 1 40 l N 1 56 MJ h 56 MJ h 2W 240V1 N 50 Hz CONNECTION CARD 091CP1G IDM 39614902000 tif ...

Page 26: ... II CT39614902_AUS fm Model Well Burner Total Gas consumption Electrical connection 56 MJ h NGN ULPG 191CP2G N 2 40 l N 2 112 MJ h 112 MJ h 2W 240V1 N 50 Hz CONNECTION CARD 191CP2G IDM 39614902100 tif ...

Page 27: ...board 2 Igniter 3 Water level maintenance solenoid valve 4 Filler solenoid valve 5 9 pin connector 6 4 setting switch 7 Green light 8 Water pressure switch 9 Ignition button ELECTRICAL SYSTEM DIAGRAM 091CP1G IDM 39614902202 tif 240V 1N ...

Page 28: ... 5 Right well water level maintenance solenoid valve 6 Right well filling solenoid valve 7 Left well water pressure switch 8 Right well water pressure switch 9 12 pin connector 10 Green light 11 4 position switch left well 12 4 position switch right well 13 Ignition button ELECTRICAL SYSTEM DIAGRAM 191CP2G IDM 39614902300 tif 240V 1N ...

Page 29: ... 091CP1G N G C 2 T G C 3 Pilot flame Iron Ring GAS TPP 1 Supply pressure G C Ø 2 1 G C Ø 3 1 p 3 2 Ø 4 Ø 5 NGN 0 9 kPa 1 13 kPa 56 MJ h 3 60 mm 26 MJ h 1 45 mm adj pressure 0 15 kPa 0 40 mm 6 holes x5 5 mm adjusted to 26 mm ULPG 2 65 kPa 2 75 kPa 56 MJ h 2 05 mm 22 MJ h 1 45 mm fully tightened 0 40 kPa 0 25 mm 6 holes x5 5 mm adjusted to 21 mm 191CP2G N G C 2 T G C 3 Pilot flame Iron Ring GAS TPP ...

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