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4. Connection and setting                             

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4.1 Connection of electrostatic gun

Before  connecting  electrostatic  gun,  be  sure  to  read  and  observe  the  below  chart.  In  case  of  E-M15C 

series,  refer  to  “standard  connection  example  of  (1)  E-M15C  series”  on  page.  Refer  to  “standard 
connecting example of (2) E-M10C series” on page 8 for E-M10C series gun and then install the gun. 

WARNING

Before connection, be sure to turn off primary side electric source, release primary side air source 
and turn off all electric source switches. (Refer to P.

  ”avoidance of wrong operation”)

Be  sure  to  check  that  all  products  are  grounded.    If  not  done,  it  can  cause  fire  by  spark 
discharge through leakage or charge and bodily injury by electric shock.

(1)  Be  sure  to  use  designated  primary  side  electric  source  for  electrostatic  controller  (E-SC12 

(-FM) series

option).    Input of different voltage other than designated one can cause damage 

to the product or fire (refer to instruction manual of electrostatic controller or multi-gun control 
system as for details). 

(2)  Max.  air  pressure  of  primary  side  air  source  must  be  less  than  0.68MPa.    If  higher,  it  can 

cause damage to the product or accident since the product is not for high pressure.

CAUTION

(1)  Be  sure  to  clean  air  filtered  through  air  dryer,  air  filter  (3

5

μ

m)  and  oil  mist  separator  (0.03

0.01

μ

m).   

When using lubricator in air supply piping, take air from separate supply piping or filter through over two-stage 
oil mist separators.    Dirty air for painting can fail painting. 

(2)  When  using  for  the  first  time  after  purchase,  spray  thinner  into  the  inside  of  fluid  passage  and  remove 

anti-rust oil.    Remaining anti-rust oil can fail painting such as fish eyes. 

(3) Before connecting air hose to electrostatic gun, fully blow air.    Dust in piping can fail painting. 
(4)  Before  use,  filter  paint  to  remove  dust  or  foreign  matter  from  paint.    If  not,  it  can  cause  leak  from  seated 

section and make initial fluid output unstable. 

(5) Electrically connect electrostatic controller (E-SC12(-FM) series

option) and other equipment in accordance 

with this instruction manual and instruction manuals of other related products. 

(6)  Bind  low  voltage  cable,  air  hose  and  fluid  hose  so  that  there  is  no  partial  tension  or  bend.  Refer  to  (4.2 

“Precautions on installation and handling of low voltage cable” (P.6) 

Summary of Contents for E-M10C Series

Page 1: ...E M15C E M10C E spray Series...

Page 2: ......

Page 3: ...1 1 1 E SC12B A 10 A...

Page 4: ...E SC12B E M10C P P 8 E M10C E SC12B OFF E M10C 30cm 30cm 30cm...

Page 5: ...P 1 1 OFF E SC12B E M10C 30cm E M10C OFF OFF OFF OFF 2 3 30cm 30cm 30cm...

Page 6: ...B A 10 5 10 8 JIS T 8103 JIS T 8118 OFF...

Page 7: ...P 12 3 P 10 11 P 5...

Page 8: ...1 1 2 3 4 5 6 7 8 9...

Page 9: ...8 222 4 510g 500g 5 E SC12B 6 7 G1 4 G3 8 G1 4 G3 8 8 1 10M cm 10M cm EST 1C No E M1 C 13C1 E M1 C 13C5 E M1 C 13L1 1 Conventional HVLP 2 Conventional HVLP 1 3 3 0 30MPa 0 35MPa 0 20MPa 4 500 l min 5...

Page 10: ...3 2 E M15C E M10C...

Page 11: ...4 E M15C E M10C G3 8 AC 12V G1 4 G3 8 AC 12V G1 4...

Page 12: ...5 3 cm cm...

Page 13: ...6 E M15C P 7 1 E M15C E M10C P 8 2 E M10C 1 1 E SC12B 1 0 68MPa 3 5 m 0 03 0 01 m 2 E SC12B 4 1 P 5...

Page 14: ...7 E M15C E M15C AHU 8 10m PHN 6 10m AC 100V AHU 8 5m E SC 10 G3 8 G1 4 G1 4 DPS 90 G3 8...

Page 15: ...8 E M10C E M10C AHU 8 10m AC 100V AHU 8 15m E SC 10 G1 4 10m EIS 1B G3 8 30cm 30cm 30cm DPS 90 10 G1 4...

Page 16: ...9 1 E SC12B 200 300mm...

Page 17: ...10 E SC12B OFF E SC12B OFF 1 2 P 17 3...

Page 18: ...11 1...

Page 19: ...12 1 E SC12B 1 P 10 11 No 8 1 P 26 8 1 P26 8 2 P 27 5 1 2 No 1 P12 4 1 P 5 No...

Page 20: ...13 No P 29 6 4 P 23 6 4 P 23 OCR OCR OCR P 29 No 500Hr 5 4 1 P 14 6 4 P 23 500Hr 5 4 2 P 15 P 29 1000Hr 5 4 3 P 16 P 29 N o 1000Hr 700Hr 1000Hr 2000Hr 1000Hr 2000Hr 1000Hr 500Hr 500Hr 1000Hr 500Hr...

Page 21: ...14 No 1 1 A 2 2 F 3 3 E 4 4 D 5 5 C 6 7 No 1 1 F E D C 500V 1 1000M 2 2 E D C 3 3 D C 4 4 C 5 7 A F E D C V...

Page 22: ...15 A M 500V 1 V M 500V 1 V 2000M 180 280M...

Page 23: ...16 E SC12B 1 2 DC V 40kV MAX ON DC 11 5 12 5V EBC 12S7...

Page 24: ...17 4 1 E SC12B 1 1 2 3 4 1 2 1...

Page 25: ...18 2 2 1 2 M2X0 4 1...

Page 26: ...19 2 3 1 2 30 1 3...

Page 27: ...20 2 3 1 2 20...

Page 28: ...21 1 2 mm...

Page 29: ...22 E M15C 2 E M10C 2...

Page 30: ...23...

Page 31: ...1 5 1 1 20 1 5 2 1 21 1 6 1 21 1 2 7 1 21 2 2 8 1 21 3 1 9 1 22 1 10 1 23 1 11 1 23 1 O 1 12 1 24 1 12 1 O 1 25 2 13 1 26 1 14 1 27 1 14 1 O 1 28 1 15 2 1 E M15C 13C1 2 E M15C 13C5 C5 E M15C 13L1 1 2...

Page 32: ...21 1 1 5 2 1 21 2 2 6 1 21 3 2 7 1 21 4 O 1 8 1 21 5 O 1 9 1 21 6 1 10 1 22 1 11 1 23 1 12 1 23 1 O 1 12 1 O 1 24 1 13 1 25 2 14 1 26 14 1 O 1 27 15 2 28 16 2 17 1 1 E M10C 13C1 2 E M10C 13C5 C5 E M10...

Page 33: ...26 8 No 1...

Page 34: ...27 No 30M cm E SC B...

Page 35: ...28 No...

Page 36: ...29 9 00 12 00 13 00 17 00 http www anest iwata co jp 9 E M15C E M10C This warranty is valid only in Japan http www anest iwata co jp...

Page 37: ...No T384 02 No 03797120 223 8501 3176...

Page 38: ...manual contains IMPORTANT WARNINGS CAUTIONS and instructions for safe operation Before operation be sure to read this instruction manual thoroughly and understand the equipment so that you can use it...

Page 39: ...marks have the following meanings Indication of warnings and cautions WARNING Indicates a potentially hazardous situation which if not avoided will result in serious injury or loss of life CAUTION In...

Page 40: ...without paint stuck on it and keep them conductive Incomplete grounding dirty hanger or conveyor cannot conduct electricity and static electricity accumulates resulting in fire accident by spark disch...

Page 41: ...solvent gas can catch fire The Model E M10C for low resistance paints and water based paints must be used with an Approved Listed paint supply isolation voltage block system rated for 40kV in order to...

Page 42: ...st be used with an Approved Listed paint supply isolation voltage block system rated for 40kV in order to provide operator protection from electric shock Be sure to ground voltage block system If not...

Page 43: ...Be sure to wear electrostatic shoes resistance figure 10 5 10 8 JIS T 8103 and anti charge working clothes JIS T 8118 If not static electricity can accumulate on human body and cause bodily accidents...

Page 44: ...General fluid hose and rubber hose can leak static electricity and damage isolation CAUTION Maintain safety and functions of electrostatic spray gun Be sure to observe the following in order to mainta...

Page 45: ...g P 17 7 Parts list P 24 8 Problems and remedies troubleshooting P 26 Note The operator and the supervisor of this electrostatic gun must fully read and understand Chapters from 1 to 3 and 4 3 to 4 5...

Page 46: ...shop which sold it to you or us 2 The figures are measured by our paint tester EST 1C option after paint viscosity is adjusted 1 3 Specification about atomization No Items specifications blank Remarks...

Page 47: ...amage please contact the shop which sold it to you Name of product E M15C series E M10C series Electrostatic gun Low voltage cable Accessories 1 Special screwdriver to tighten needle packing set 2 Bin...

Page 48: ...thread size G3 8 length 10m Low voltage cable supplies electricity AC 12V Air nipple connects air hose G1 4 Fluid adj set Adjusts fluid output Rotate fluid adj knob while pulling trigger Atomizing hea...

Page 49: ...re of primary side air source must be less than 0 68MPa If higher it can cause damage to the product or accident since the product is not for high pressure CAUTION 1 Be sure to clean air filtered thro...

Page 50: ...an cause disconnection or damage of cable and hose 3 Do not bind low voltage cable air hose or fluid hose or handle electrostatic gun so that there is forced bend or strong tension during painting If...

Page 51: ...ose set ex AHU 8 10m Fluid hose set ex PHN 6 10m Electric source AC 100V Air hose ex AHU 8 5m Electrostatic controller E SC12 FM series option First class grounding less than 10 ground resistance G3 8...

Page 52: ...led by rectangles are included in standard set of E M10C series Air hose set ex AHU 8 10m Electric source AC 100V Air hose ex AHU 8 15m Electrostatic controller E SC12 FM series option First class gro...

Page 53: ...tput by fluid pressure adjustment and locked fluid adj knob and adjust pattern width by pattern adj set Note Rotate fluid adj knob while pulling trigger fluid needle set If you rotate fluid adj knob w...

Page 54: ...ay thinner Spray till cleaning thinner becomes transparent Job 2 Clean atomizing head Remove and clean air cap cover and air cap As for details refer to 6 Disassembly and assembly on page 17 Job 3 Cle...

Page 55: ...ugh electrostatic gun dry air and blow remaining thinner out b Do not spray thinner gun for a long time Especially do not focus on one spot c Do not spray thinner gun directly to the following spots C...

Page 56: ...for air leakage by leaking sound Avoid painting failure electrostatic accident by failing to stop charge Refer to 8 1 Problems and remedies P 26 5 Fluid nozzle Tip section Visually check for fluid lea...

Page 57: ...ction inspect electrostatic gun and cable individually No Part name Cycle Where to inspect Contents Purpose Remedies 1 Low voltage cable 500Hr Conductivity and isolation of each section Check as per 5...

Page 58: ...1 1 A Must be conductive by tester 2 2 F 3 3 E 4 4 D 5 5 C 6 7 Connector case Isolation inspection Where to inspect isolation Inspection No Connector terminal No on controller side Connector terminal...

Page 59: ...280M Measuring condition Measured by insulation resistance tester 500V 1 1 You can use 1000V insulation resistance tester Measure resistance between electrode at gun tip and handle Normal resistance O...

Page 60: ...er If not it can damage tester and electrostatic controller Measure output voltage between electrostatic controller connector No 5 terminal and electrostatic controller ground terminal Normal voltage...

Page 61: ...bling be sure to check that there is no leakage of air or fluid 3 Over tightening air cap fluid nozzle and plastic screw at gun tip can damage screw or seated section Pay attention not to tighten with...

Page 62: ...fluid needle with cutting pliers and turn it Job 2 Fully remove old adhesive remaining in thread of bar set with knife or dies of M2 0 4 size and apply LOCKTIGHT 262 to thread Job 3 Screw new fluid ne...

Page 63: ...j knob Job 2 Screw lightly fluid needle packing set with special screwdriver and tighten further by about 30 after screw stops 6 Fit fluid nozzle Job 1 Pull trigger Keep on pulling trigger till job 3...

Page 64: ...additional tightening can damage plastic screw or seated section 7 Fit air cap Job 1 Fit air cap to air cap cover and lightly screw air cap cover into gun body Job 2 Adjust cap direction and tighten...

Page 65: ...at 10mm 4 Fit air valve air valve spring spacer and fluid adj guide Job 1 Fit air valve air valve spring and spacer into handle in this order Job 2 Insert convex at tip of fluid adj guide into concave...

Page 66: ...and sleeve has deformed you often cannot pull out electrostatic fluid hose In that case refer to the below and right figures cut tip of electrostatic fluid hose and then pull out the fluid hose 2 Clea...

Page 67: ...ecting low voltage cable 2 Turn cap nut of low voltage cable in order to fit or remove low voltage cable loosen tighten Loose tightening of cap nut can make paint and solvent enter connector failing e...

Page 68: ...21 2 Joint nut 2 9 Fluid adj guide set 1 21 3 Fluid tube 1 10 Air valve spring 1 22 Fluid joint 1 11 Air valve 1 23 Pattern adj set 1 12 Air valve seat set 1 23 1 O ring 1 13 Air valve bar 1 24 Hook...

Page 69: ...dle spring 1 21 4 O ring 1 9 Fluid adj guide set 1 21 5 O ring 1 10 Air valve spring 1 21 6 Sleeve 1 11 Air valve 1 22 Fluid joint 1 12 Air valve seat set 1 23 Pattern adj set 1 13 Air valve bar 1 23...

Page 70: ...w of air cap cover Fluid nozzle and seat of gun body 3 Insufficient tightening Dirt on seat Scratches on seat Tip of fluid nozzle Fluid needle set Fluid nozzle 5 1 Dirt on seat 3 Scratches and wear on...

Page 71: ...r Fluid nozzle 3 Deformed Splitting Fluid viscosity Too low Heavy center Fluid viscosity Too high Spitting Fluid nozzle 3 Seat fails Fluid needle set 5 1 Paint leaks 8 2 Electrical problems Problem Pl...

Page 72: ...Air cap set Fluid nozzle 1 3 Clogged dirty damaged Orange peel Spray air pressure Low Fluid viscosity High Haze blushing Solvent boiling point Low Runs sags Fluid output Too much Spray distance Too c...

Page 73: ...3176 Shinyoshida cho kouhoku ku Yokohama shi Kanagawa ken 223 8501 Japan Instruction manual No T383 02 Code No 03797090...

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