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Output Fuse Replacement

The power supply is protected from damage by reverse polarity connection by output fuses. If 

the load is connected to the unit in the wrong polarity, the output fuse(s) will blow to protect 

the power supply.
Afterwards, the fuses must be replaced for normal unit operation. See the specifications 

section for rating and make fuses. All the output fuses must be replaced as they operate in 

parallel to add up to the full output current capability of the power supply.

CAUTION:

 

BEFORE REPLACING THE FUSES, DISCONNECT OR TURN OFF THE AC 

POWER TO THE POWER SUPPLY AND DISCONNECT IT FROM THE LOAD.

When connecting the load to the unit a small arc can form between the connectors. To ensure 

spark-free connections, make connections only when the power switch is OFF.

TO REPLACE THE FUSES

1.  Loosen and remove the ten (10) screws holding the front panel to the unit chassis.
2.  Gently wiggle the front panel to unplug it from the main circuit board. The output fuses 

are mounted in fuse holders close to the output cable or connector. 
3.  Remove and replace them all with the same style and current rating.
4.  Gently push the front panel connector back onto the main circuit board, ensuring that any 

O-Ring or gasket remains properly seated. This is particularly important for W and Y models to 

ensure a water-tight seal!
5.  Carefully re-insert all the front panel screws loosely, making sure non are cross threaded. 

Once all screws are started, tighten them in sequence. These screws are made from corrosion 

resistant stainless steel and are softer that regular steel screws, so take care to not over-

tighten.
6.  Reconnect AC power to the unit and ensure that it turns ON. Carefully recheck the 

polarity of the output connections and then reconnect the load to the power supply. Normal 

operation should resume immediately. 

Pictured:

 Front panel circuit board. Output fuse location indicated by red circle. 

Summary of Contents for PWS1005W

Page 1: ...128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 Registered Company Battery Chargers Inverters Power Supplies Voltage C...

Page 2: ...2 Copyright 2005 2020 Analytic Systems Ware 1993 Ltd Revised Feb 24 2020...

Page 3: ...per installation can result in the risk of electric shock WARNING Do not use this power supply to charge a battery It does not have the necessary circuitry on the output to prevent it from overchargin...

Page 4: ...oduct Warnings and Advisories Table of Contents Introduction Box Contents Main Parts Operation Output Fuse Replacement Installation Troubleshooting Product Options Specifications Warranty Copyright 20...

Page 5: ...put ripple to levels previously only available from bulky inefficient linear power supplies In addition multiple stages of filtering on the input and output reduce radiated and conducted noise to very...

Page 6: ...itive Red and Negative Black encased in a sealcon gland 2 LED Operational Indicators 3 Power Switch 4 AC Input Connection 3 05m 10 00ft P3x14AWG power cord ending in a NEMA 5 15 125VAC plug encased in...

Page 7: ...lowing green indicating the power supply is supplying the load TO TURN THE UNIT OFF 1 Move the Power Switch to the OFF position and wait for the POWER LED to stop glowing 2 Once all the LEDs are off i...

Page 8: ...en Yellow AC Ground Wire color Polarity Black DC Output Negative Red DC Output Positive This unit s maximum continuous output current is 40A When connecting devices to the power supply ensure total co...

Page 9: ...e front panel to the unit chassis 2 Gently wiggle the front panel to unplug it from the main circuit board The output fuses are mounted in fuse holders close to the output cable or connector 3 Remove...

Page 10: ...ch device connected to the power supply does not exceed the unit s continuous output current See Specifications for more details UNDER V INPUT The AC input voltage is too low for proper operation Fix...

Page 11: ...model 27 2V 1A Charger In Out Main PCB DC Output 28V Batt Batt OP OP 24V Battery To Load The Battery Backup Option allows you to connect a battery to the output of your unit to serve as a backup powe...

Page 12: ...f 12 AWG RED wire to each positive output terminal of each unit 2 Connect all the positive wires to a distribution bus or join them together at a common point 3 Connect the distribution bus or common...

Page 13: ...2 VDC 36 3 VDC 40 8 VDC 54 4 VDC 72 5 VDC Overvoltage Protection Crowbar 17 0 0 5V 34 0 1 0V 45 0 1 5V 51 0 1 5V 68 0 2 0V 90 0 2 5V Continuous Amps 80 A 40 A 30 A 27A 20 A 15 A Peak Amps 120 A 66 A 5...

Page 14: ...to 55 C maximum output Derate Linearly 2 5 per C from 55 C Storage Temperature 40 C to 100 C Humidity 0 95 Relative Humidity non condensing and standard conformal coating Ingress Protection IP66 Dust...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...s com support warranty registration DESIGNED AND MANUFACTURED BY 800 668 3884 604 946 9983 Support analyticsystems com www AnalyticSystems com 8128 River Way Delta BC V4G 1K5 Canada Battery Chargers I...

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