Analytic Systems BCD615 SERIES Installation & Operation Manual Download Page 8

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light will go off, and if set to 3-stage charging the voltage will drop to the float level. You may 

check this voltage at the output terminals of the unit with a good digital voltmeter. As shipped 

from the factory, the unit is preset for a float voltage of 13.6, 27.2 or 54.4 VDC, which is gener-

ally recommended for lead-acid batteries. If you wish to adjust this voltage, remove the cover 

plate (secured by 2 screws) to expose the Output Adjust potentiometer. Reach in with a very 

small flat blade screwdriver to rotate the potentiometer. Please note that this adjusts both 

the float and absorption voltages at the same time. Clockwise increases the output voltage 

and counter clockwise decreases it. When you are done, replace the cover plate and securely 

tighten the screws. It is advisable to check with the battery manufacturer before changing the 

float voltage. 

Meters

A high quality digital meter can be added to the voltage converter (factory installed only). The 

meter shows simultaneous voltage and current on either of the two output terminals. A toggle 

switch permits selection between the output terminals. The meter features bright red LED 

readouts to permit easy monitoring from many feet or meters away.

BATTERY TEMPERATURE SENSORS

Up to 2 battery temperature sensors can be connected to the charger to allow temperature 

compensation of the battery charging voltage (1 is supplied with the unit). If only the 1 sensor 

is used, it MUST be plugged into the ‘BATT 1’ connection on the side of the unit. If no sensor 

is used, the charger will default to standard output voltage.

For installation isnstructions of the temperature sensor, please see the section entitled 

Remote Battery Temperature Sensor Installation

Summary of Contents for BCD615 SERIES

Page 1: ...S DC Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...er switch to the off position ALL BATTERY CHARGERS 1 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTER...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...h quality digital meters can be added factory option to allow monitoring of output current and output voltage Specifications Input Voltages Nominal ip 24 48 72 Actual 20 35 40 60 65 90 Input Amps max...

Page 6: ...re Red Positive Black Negative Designed and manufactured by ANALYTIC SYSTEMS WARE 1993 LTD 8128 River Way Delta BC V4G 1K5 Canada p 604 946 9981 f 604 946 9983 tf 800 668 3884 US Canada www analyticsy...

Page 7: ...or float voltage 2 stage and the charging current will reduce as necessary to maintain the batteries at that voltage Once the charging current has dropped to a low level about 15 of the charging curr...

Page 8: ...hten the screws It is advisable to check with the battery manufacturer before changing the float voltage Meters A high quality digital meter can be added to the voltage converter factory installed onl...

Page 9: ...Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stage Charge Volts Amps 2 or...

Page 10: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 11: ...rge the capacitors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J10 It will be next to the relay K1 as is shown in the abov...

Page 12: ...of sulfation of the battery During the Equalize cycle the cells which are fully charged will produce Hydrogen gas and the cells which are undercharged will be brought up to full charge An Equalize cyc...

Page 13: ...used during an equalize cycle or damage to the battery may occur The battery temperature sensor may be installed in many different ways so long as the sensor stays in contact with the battery The pref...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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