Analytic Systems BCD615 SERIES Installation & Operation Manual Download Page 6

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** Actual startup is at 22, 42, or 67Vdc Input, depending on model
* This is Analytic Systems’ suggested range. Please consult your battery manufacturer for their recommendations.
* Specifications subjects to change without notice.

Installation

MOUNTING

Mount the unit in a DRY location. Allow at least 4 inches of clearance around the heat sink 

fins for adequate cooling.

POWER CONNECTION

The unit is supplied with power leads about 3 feet long. This should normally be adequate to 

connect to a source of power. If you must extend the power leads, be sure to use at least a 

good quality (typeTEW) AWG 8 gauge wire. The wire colours are: 

Red - Positive

Black- Negative

Designed and manufactured by: 

ANALYTIC SYSTEMS WARE (1993) LTD.

8128 River Way 
Delta, BC  V4G 1K5  Canada

p. 604.946.9981  f. 604.946.9983 
tf. 800.668.3884 US/Canada

www.analyticsystems.com

[email protected]  Revised August 2014

General
Battery Banks

1 or 2

Stages

2 or 3

Switching Frequency

60 ± 2 KHz

Idle Power

< 10 Watts

Noise on Input

< 50 milli-Volts

Noise on Output

< 50 milli-Volts

Transient Response

< 2V for 50% Surge (Output Amps/2)

Efficiency

> 75 % @ maximum output

Temp. Range

-25 to 40 deg. C @ maximum output

Isolation

Input-Output & Input-Case 1500 Vdc (500 Vdc @ 24 V In),
Output-Case 500 VDC (1500Vdc @ 48 V Out)

Dimensions

14.5 x 10 x 4 in / 37 x 25 x 10 cm

Clearance

1 Inch (2.5 cm) all around

Material

Marine Grade Aluminum

Finish

Black Powder Epoxy

Fastenings

18-8 Stainless

Weight

7.2 lb / 3.3 kg

Summary of Contents for BCD615 SERIES

Page 1: ...S DC Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...er switch to the off position ALL BATTERY CHARGERS 1 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTER...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...h quality digital meters can be added factory option to allow monitoring of output current and output voltage Specifications Input Voltages Nominal ip 24 48 72 Actual 20 35 40 60 65 90 Input Amps max...

Page 6: ...re Red Positive Black Negative Designed and manufactured by ANALYTIC SYSTEMS WARE 1993 LTD 8128 River Way Delta BC V4G 1K5 Canada p 604 946 9981 f 604 946 9983 tf 800 668 3884 US Canada www analyticsy...

Page 7: ...or float voltage 2 stage and the charging current will reduce as necessary to maintain the batteries at that voltage Once the charging current has dropped to a low level about 15 of the charging curr...

Page 8: ...hten the screws It is advisable to check with the battery manufacturer before changing the float voltage Meters A high quality digital meter can be added to the voltage converter factory installed onl...

Page 9: ...Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stage Charge Volts Amps 2 or...

Page 10: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 11: ...rge the capacitors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J10 It will be next to the relay K1 as is shown in the abov...

Page 12: ...of sulfation of the battery During the Equalize cycle the cells which are fully charged will produce Hydrogen gas and the cells which are undercharged will be brought up to full charge An Equalize cyc...

Page 13: ...used during an equalize cycle or damage to the battery may occur The battery temperature sensor may be installed in many different ways so long as the sensor stays in contact with the battery The pref...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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