Analytic Systems BCD615 SERIES Installation & Operation Manual Download Page 4

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v.  NEVER smoke or allow a spark or flame in vicinity of battery or engine.
vi.  Be extra cautious to reduce risk of dropping a metal tool onto battery. It might spark 

or short-circuit battery or other electrical part that may cause explosion.

vii.  Remove personal metal items such as rings, bracelets, necklaces, and watches when 

working with a lead-acid battery. A lead-acid battery can produce a short-circuit cur-

rent high enough to weld a ring or the like to metal, causing a severe burn.

viii.  NEVER charge a frozen battery.
ix.  If necessary to remove battery from service, always remove grounded terminal from 

battery first. Make sure all accessories in the vessels are off, so as not to cause an 

arc.

x.  Be sure area around battery is well ventilated.
xi.  Clean battery terminals. Be careful to keep corrosion from coming in contact with 

eyes.

xii.  Study all battery manufacturer’s specific precautions such as removing or not remov-

ing cell caps while charging and recommended rates of charge.

xiii.  Add distilled water in each cell until battery acid reaches level specified by battery 

manufacturer. This helps purge excessive gas from cells. Do not overfill. For a battery 

without cell caps, carefully follow manufacturer’s recharging instructions.

Analytic Systems does not recommend the use of the BCA615 Series Battery Chargers in life 

support applications where failure or malfunction of this product can be reasonably expected 

to cause failure of the life support device or to significantly affect its safety or effectiveness. 

Analytic Systems does not recommend the use of any of its products in direct patient care.

Examples of devices considered to be life support devices are neonatal oxygen analyzers, 

nerve stimulators (whether used for anesthesia, pain relief, or other purposes), autotransfu-

sion devices, blood pumps, defibrillators, arrhythmia detectors and alarms, pacemakers, 

hemodialysis systems, peritoneal dialysis systems, neonatal ventilator incubators, ventilators 

for both adults and infants, anesthesia ventilators, and infusion pumps as well as any other 

devices designated as “critical” by the U.S. FDA.

Summary of Contents for BCD615 SERIES

Page 1: ...S DC Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...er switch to the off position ALL BATTERY CHARGERS 1 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTER...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...h quality digital meters can be added factory option to allow monitoring of output current and output voltage Specifications Input Voltages Nominal ip 24 48 72 Actual 20 35 40 60 65 90 Input Amps max...

Page 6: ...re Red Positive Black Negative Designed and manufactured by ANALYTIC SYSTEMS WARE 1993 LTD 8128 River Way Delta BC V4G 1K5 Canada p 604 946 9981 f 604 946 9983 tf 800 668 3884 US Canada www analyticsy...

Page 7: ...or float voltage 2 stage and the charging current will reduce as necessary to maintain the batteries at that voltage Once the charging current has dropped to a low level about 15 of the charging curr...

Page 8: ...hten the screws It is advisable to check with the battery manufacturer before changing the float voltage Meters A high quality digital meter can be added to the voltage converter factory installed onl...

Page 9: ...Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stage Charge Volts Amps 2 or...

Page 10: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 11: ...rge the capacitors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J10 It will be next to the relay K1 as is shown in the abov...

Page 12: ...of sulfation of the battery During the Equalize cycle the cells which are fully charged will produce Hydrogen gas and the cells which are undercharged will be brought up to full charge An Equalize cyc...

Page 13: ...used during an equalize cycle or damage to the battery may occur The battery temperature sensor may be installed in many different ways so long as the sensor stays in contact with the battery The pref...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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