Analytic Systems BCD615 SERIES Installation & Operation Manual Download Page 11

11

Dry Contact Relay

To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You 

must use pins one and six as is indicated on page 6 in the remote connector diagram.

The relay is factory preset to fail in the closed position when the low output LED and buzzer 

come on. If you wish to have the relay fail in the open position when the low output LED and 

buzzer come on, you must take the cover off the unit and move the jumper to the other position 

on J10. J10 is located next to the relay K1.

To change the position of the jumper, first turn the unit off and disconnect the unit from both 

the power and load(s). Next, turn the unit on for 30 seconds to discharge the capacitors, then 

turn it off again. Remove the eight screws holding on the cover. Turn the unit upside down, 

remove the cover and locate J10. It will be next to the relay K1 as is shown in the above 

diagram. Simply move the jumper to the desired position as is shown in the above diagram. 

Replace the cover and re-install the eight cover screws. Reconnect the unit to the power and 

load(s).

BATTERY TEMPERATURE SENSORS

Up to 2 battery temperature sensors can be connected to the charger to allow temperature 

compensation of the battery charging voltage (1 is supplied with the unit). If only the 1 sensor 

is used, it MUST be plugged into the ‘BATT 1’ connection on the side of the unit. If no sensor 

is used, the charger will default to standard output voltage.

For installation instructions of the temperature sensor, please see the section entitled 

Remote Battery Temperature Sensor Installation.

Summary of Contents for BCD615 SERIES

Page 1: ...S DC Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...er switch to the off position ALL BATTERY CHARGERS 1 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTER...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...h quality digital meters can be added factory option to allow monitoring of output current and output voltage Specifications Input Voltages Nominal ip 24 48 72 Actual 20 35 40 60 65 90 Input Amps max...

Page 6: ...re Red Positive Black Negative Designed and manufactured by ANALYTIC SYSTEMS WARE 1993 LTD 8128 River Way Delta BC V4G 1K5 Canada p 604 946 9981 f 604 946 9983 tf 800 668 3884 US Canada www analyticsy...

Page 7: ...or float voltage 2 stage and the charging current will reduce as necessary to maintain the batteries at that voltage Once the charging current has dropped to a low level about 15 of the charging curr...

Page 8: ...hten the screws It is advisable to check with the battery manufacturer before changing the float voltage Meters A high quality digital meter can be added to the voltage converter factory installed onl...

Page 9: ...Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stage Charge Volts Amps 2 or...

Page 10: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 11: ...rge the capacitors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J10 It will be next to the relay K1 as is shown in the abov...

Page 12: ...of sulfation of the battery During the Equalize cycle the cells which are fully charged will produce Hydrogen gas and the cells which are undercharged will be brought up to full charge An Equalize cyc...

Page 13: ...used during an equalize cycle or damage to the battery may occur The battery temperature sensor may be installed in many different ways so long as the sensor stays in contact with the battery The pref...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

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