Analytic Systems BCD615 SERIES Installation & Operation Manual Download Page 3

3

IMPORTANT & SAFETY INSTRUCTIONS

1.  SAVE THESE INSTRUCTIONS — This manual contains important safety and operating 

instructions for battery charger 

2.  Do not expose battery charger to rain or snow.
3.  Use of an attachment not recommended or sold by the battery charger manufacturer may 

result in a risk of fire, electric shock, or injury to persons.

4.  Do not disassemble battery charger; take it to a qualified serviceman when service or 

repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

5.  To reduce risk of electric shock, unplug battery charger from outlet before attempting any 

maintenance or cleaning. Turning off controls will not reduce this risk.

6.  Never place battery charger directly above battery; gases from battery will corrode and 

damage battery charger.

7.  Never allow battery acid to drip on battery charger when reading gravity or filling battery.
8.  O/P CONNECTION PRECAUTIONS

Connect and disconnect DC output connections only after setting the I/P power switch to 

the off position.

ALL BATTERY CHARGERS

1.  1) WARNING — RISK OF EXPLOSIVE GASES.

i.  WORKING IN VICINITY OF A LEAD-ACID BATTERY IS DANGEROUS. BATTERIES 

GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION. FOR THIS 

REASON, IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE SERVICING 

EQUIPMENT IN THE VICINITY OF THE BATTERY, YOU READ THIS MANUAL AND FOL-

LOW THE INSTRUCTIONS EXACTLY.

ii.  To reduce risk of battery explosion, follow these instructions and those published by 

battery manufacturer and manufacturer of any equipment you intend to use in vicin-

ity of battery. Review cautionary marking on these products and on engine.

2.  PERSONAL PRECAUTIONS

i.  Someone should be within range of your voice or close enough to come to your aid 

when you work near a lead-acid battery.

ii.  Have plenty of fresh water and soap nearby in case battery acid contacts skin, cloth-

ing, or eyes.

iii.  Wear complete eye protection and clothing protection. Avoid touching eyes while 

working near battery.

iv.  If battery acid contacts skin or clothing, wash immediately with soap and water. 

If acid enters eye, immediately flood eye with running cold water for at least 10 

minutes and get medical attention immediately.

Summary of Contents for BCD615 SERIES

Page 1: ...S DC Battery Charger 8128 River Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers I...

Page 2: ...Copyright 2005 2014 Analytic Systems Ware 1993 Ltd...

Page 3: ...er switch to the off position ALL BATTERY CHARGERS 1 1 WARNING RISK OF EXPLOSIVE GASES i WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTER...

Page 4: ...and recommended rates of charge xiii Add distilled water in each cell until battery acid reaches level specified by battery manufacturer This helps purge excessive gas from cells Do not overfill For...

Page 5: ...h quality digital meters can be added factory option to allow monitoring of output current and output voltage Specifications Input Voltages Nominal ip 24 48 72 Actual 20 35 40 60 65 90 Input Amps max...

Page 6: ...re Red Positive Black Negative Designed and manufactured by ANALYTIC SYSTEMS WARE 1993 LTD 8128 River Way Delta BC V4G 1K5 Canada p 604 946 9981 f 604 946 9983 tf 800 668 3884 US Canada www analyticsy...

Page 7: ...or float voltage 2 stage and the charging current will reduce as necessary to maintain the batteries at that voltage Once the charging current has dropped to a low level about 15 of the charging curr...

Page 8: ...hten the screws It is advisable to check with the battery manufacturer before changing the float voltage Meters A high quality digital meter can be added to the voltage converter factory installed onl...

Page 9: ...Bulk Constant Current Float Constant Volts Time Two Stage Charge Volts Amps 100 75 50 25 0 Bulk Constant Current Absorption Constant Volts Float Constant Volts Time Three Stage Charge Volts Amps 2 or...

Page 10: ...xceeds the maximum output current rating causing the output voltage to drop to maintain the current at the maximum level The input voltage is not high enough for unit to operate LOW INPUT Indicates th...

Page 11: ...rge the capacitors then turn it off again Remove the eight screws holding on the cover Turn the unit upside down remove the cover and locate J10 It will be next to the relay K1 as is shown in the abov...

Page 12: ...of sulfation of the battery During the Equalize cycle the cells which are fully charged will produce Hydrogen gas and the cells which are undercharged will be brought up to full charge An Equalize cyc...

Page 13: ...used during an equalize cycle or damage to the battery may occur The battery temperature sensor may be installed in many different ways so long as the sensor stays in contact with the battery The pref...

Page 14: ...p Components Conformal Dipping and RTV Compound Option w Wide Temperature Operation 40 to 55 C incl Option SM High Voltage Protection on the DC Input Side Option d Paralleling Diodes Option FI Forklif...

Page 15: ...ng will incur additional charges and are the responsibility of the Purchaser 6 Analytic Systems reserves the right to void the warranty if a Labels identification marks or serial numbers are removed o...

Page 16: ...Way Delta B C V4G 1K5 Canada T 604 946 9981 F 604 946 9983 TF 800 668 3884 US CANADA www analyticsystems com An ISO9001 and AS9100 Registered Company Battery Chargers Inverters Power Supplies Voltage...

Reviews: