Amtrol Champion CH-41BZ Installation, Operation & Maintenance Instructions Manual Download Page 16

Page: 16 / 16

West Warwick, Rhode Island 02893

Part #: 9040-678 (07/09)

BoilerMate, AMTROL, AMTROL logo, Therm-X-Trol, Radiant EXTROL, Champion and EXTROL are registered trademarks of AMTROL Inc. and affiliates
in the U.S. and elsewhere. All rights reserved.

Summary of Contents for Champion CH-41BZ

Page 1: ...URRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE AS APPLICABLE THIS IS THE SAFETY ALERT SYMBOL IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO REDUCE THE RISK OF PERSONAL INJURY AS WELL AS PROPERTY DAMAGE The heat transfer medium must be water or other nontoxic fluid having a toxicity rating or class...

Page 2: ...seepage or leakage of glycol to surfaces where humans or animals can ingest it use glycol only in double walled units so that any leaks will most likely be released to the atmosphere However a leak to a surface area may still occur so any use of glycol must be monitored closely and humans and animals should be protected from contact with the unit Do not connect the BoilerMate domestic supply with ...

Page 3: ...iler system has an EXTROL or Radiant EXTROL expansion tank and the boiler temperatures are being changed resize the EXTROL or Radiant EXTROL expansion tank 20 15 10 5 0 0 2 4 Flow GPM Pressure Drop ft 6 8 MODEL OPTION CIRCULATOR ZONE VALVE SHUTOFF VALVE VACUUM BREAKER RELIEF VALVE THERMAL EXPASION TANK DRAIN CH 41 CH 41 CH 80 Z BZ Z 4GPM If Circulator not used 3 4 Full Port or 1 STD 4 1 Included R...

Page 4: ...e T P relief valve and the tank Note Valves for reducing point of use temperature by mixing cold and hot water are available Consult a licensed plumber or the local plumbing authority BOILER PIPING 1 Plumb the circulator or zone valve onto the BOILER SUPPLY fitting 2 Pipe the BOILER RETURN connection to the boiler return fitting Be sure the return line is NOT plumbed to the suction side of any hea...

Page 5: ... 5 PIPING USING DEDICATED CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR ...

Page 6: ...ch as one having a back flow preventer in the cold water supply line means shall be provided to control thermal expansion Contact the water supplier or local plumbing inspector on how to control this situation BOILER PIPING 1 Plumb the circulator or zone valve on the BOILER SUPPLY line If using a separate circulator the pump flange can be mounted directly to the threaded pipe marked BOILER SUPPLY ...

Page 7: ... 7 CH 41BZ PIPING USING SEPARATE CIRCULATOR PUMP RECOMMENDED PIPING USING ZONE VALVE WITH EXISTING HEATING SYSTEM CIRCULATOR ...

Page 8: ...conduit metal clad cable or raceways Power Limited Circuit Cable need not be provided with the protection specified above if it is securely fastened to the appliance jacket and follows the contour of the appliance jacket Thermoelectric circuit wiring shall be exempt from this provision Note Strain relief shall be provided for all conductors leaving an enclosure For low voltage wiring strain relief...

Page 9: ... Zone Relay BoilerMate Circulator BoilerMate Thermostat 1 BoilerMate THERMOSTAT 2 3 BLACK L1 HOT L2 WHITE ON BOILER CONTROL FROM BOILER CONTROL A 24 VOLT T T T T ON BOILER CONTROL END SWITCH BoilerMate THERMOSTAT FROM BOILER CONTROL BLACK L1 HOT L2 WHITE MOTOR B 24 VOLT ZONE VALVES SCHEMATIC 3 ...

Page 10: ...dered normal and will clear as hot water is used 3 START HEATER Turn power on to the unit Dial should have the knob rotated to the 120 F mark for safety The circulator and boiler should start momentarily If not check wiring and consult the troubleshooting section in this manual 4 CHECK OPERATION The BoilerMate will begin to heat Depending upon the size of the BoilerMate output of the boiler and th...

Page 11: ...heck valve stuck open 1 Reduce temperature setpoint 2 If Boiler Return is plumbed to the suction side of a heating circulator overheating will occur when the home s heat is on Fix plumbing 3 Fully insert temperature sensor bulb 4 Repair or replace 5 Clean repair or replace Noise from BoilerMate 1 Air in boiler loop 2 Faulty circulator pump 3 Thermal expansion 4 Normal noise during initial fill 1 P...

Page 12: ...TS Number Description Part Number 1 Heat Exchanger w Gasket CH41Z 2703R003 2 Hot Water Outlet Tee 9403R123 3 Dip Tube CH 41Z only 2703R001 Dip Tube CH 80Z only 2702R001 4 Bottom Drain 9340R160 5 Dial Aquastat 2704 093 6 Safety Relief Valve 2700R116 7 Top Cap Assembly CH 41Z CH 80Z 2704R007 8 CH 41BZ Coil 2708R003 9 CH 80Z Coil 2702R002 5 7 6 2 1 3 Not shown ...

Page 13: ...and leave system connections open to prevent pressure build up Electrocution Hazard The BoilerMate must be electrically grounded Electrical supply must come from the boiler side of boiler s emergency shut off switch in order to prevent unsafe operation Chlorine Aggressive Water The water quality can significantly influence the life of this Product You should test for corrosive elements acidity tot...

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Page 16: ...hode Island 02893 Part 9040 678 07 09 BoilerMate AMTROL AMTROL logo Therm X Trol Radiant EXTROL Champion and EXTROL are registered trademarks of AMTROL Inc and affiliates in the U S and elsewhere All rights reserved ...

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