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D-1.

General Operation

D-2. Front Panel Features and Operation

Range Switches

A diagram and description of the front panel

controls, connection instructions, and the theory
behind resistance measurement is discussed in
this section.

Power Switch

When the front panel power switch is placed in
the OFF/CHARGE position, all power is
removed from the ohmmeter measurement pins
of the J1 connector (see E-6), and the battery

pack is connected to the charging circuit. When
the switch is placed in the ON position, the
battery pack is disconnected from the charging
circuit. In addition the keyed connector on the

640N front panel only allows either connecting
a) the battery charger or connecting b) the test
lead set but not both. The possibility of any AC

line power/voltage interference between the
device under test and AC Line Power

. The operator

can not be concerned if the battery charging

adapter is plugged into the 640N as it is then
impossible to make any resistance
measurements.

The AMPTEC 640N input range is selected by

depressing the desired range switch (protected
with the given silicone rubber boot for water
resistance) on the front panel. The pushbutton

for the (20 Ohm ) lowest resistance range is just
below the display on the left, (see item 20 of the
640N Front Panel Diagram.). When a given

range is selected an indicator LED informs the

user. Also note that a resistance range must be
selected after powering up the 640N in order to
place it in an operational mode, that is when first
turned on a range must first be selected.

This section of the manual contains

complete operating instructions for the
AMPTEC 640N Igniter Tester.

is

therefore completely eliminated

Calibration Access Screws

Function Test Section

Around the perimeter of the 640N front panel

you will note there are 10 screws (philips head
type) that are used for calibration access. These
screws are meant to remain intact and should

only be removed by authorized personnel (i.e.
Calibration Lab staff).

The Function Test Section of the 640N contains
an analog 10 mA fullscale milliammeter and a

variety of test resistors.

With one test lead (i.e. red banana ) plugged
into the meter panel jack and the other test lead

(i.e. black banana lead) plugged into the
common panel jack, the milliammeter will
display the actual test current coming from the
640N Igniter Tester, when the test leads are

connected and the 640N is in operation mode.
The span of the DC milliammeter is 0 to 10
milliamperes fullscale. If the test leads are

connected backwards to the 640N DC
milliammeter, the milliammeter will not
measure any 640N output, as the current
polarity is reversed. For the 640N with the 20

Ohm range selected, using the onboard
milliammeter, a test current level less than 5
mA is normal. The 640N failsafe current

circuitry limits the 640N such that

of 8 mA or higher.

Keep in mind the

proper resistance range should be selected in

order to measure a selected test resistor. You
can’t measure a 1000 ohm resistor on the 20
ohm range of the 640N. With one test lead (i.e.

red banana lead ) plugged into the selected test

resistor panel jack and the other test lead (i.e.
black banana lead) plugged into the common
panel jack, the 640N Igniter Tester should
display a resistance value close to the labeled

value of the resistor. The 0.1 ohm resistor is
commonly used to test the bottom or

one should

never see a current level

The test resistors for the Function Test Section

may also be used to verify general 640N
operation and functionality.

low end

CHAPTER D - OPERATION, FUNCTIONAL
SELF- TEST AND USE

Summary of Contents for 640N

Page 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Page 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Page 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Page 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Page 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Page 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Page 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Page 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Page 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Page 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Page 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Page 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Page 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Page 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Page 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Page 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Page 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Page 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Page 19: ......

Page 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Page 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Page 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Page 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Page 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Page 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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