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Detailed Description

Analog Section

Auto-Zero Phase I (Figure E2A)

Input Integrate Phase II (Figure E2B)

Deintegrate Phase II (Figures E2C and

Figures E2D)

Figures E2 diagrams A thru D shows the

equivalent circuit of the analog section in 3

different phases of operation. The system will

perform conversions at a rate determined by the

clock frequency 40,002 clock periods per cycle.

(see Figure E1B shown earlier in this chapter for

details of conversion timing).

During the Auto-Zero, the input of the buffer is

connected to V REF through switch 2, and

switch 3 closes a loop around the integrator and

comparator, the purpose of which is to charge

the Auto-Zero capacitor until the integrator

output dose not change with time. Also,

switches 1 and 2 recharge the reference

capacitor to V REF.

During Input Integrate the Auto-Zero loop is

opened and the Analog Input is connected to the

Buffer Input through switch 4 and C REF if the

input signal is zero, the buffer, integrator and

comparator will see the same voltage that

existed in the previous state (Auto-Zero). Thus,

the integrator output will not change but will

remain stationary during the entire input

integrate cycle. If V is not equal to zero, and

an umbalanced condition exists compared to the

Auto-Zero Phase, the integrator will generate a

ramp whose slope is proportional to V .

During the Deintegrate phase, switch 5 is closed

and a voltage which is V REF more positive

than during Auto-Zero is impressed on the

BUFFER INPUT. Thus the referance capacitor

stores the equivalent voltage. This returns the

output of the integrator to the zero crossing

point established in Phase I. The time, or

number of counts, required to do this is

proportional to the input voltage.

IN

IN

E-4-1. Reference Voltage

E-4-2. LED Display

E-5. Ohms-To-DC Converter

E-5-1. Constant Current Source

The precision reference voltage required to do

the A/D conversion is developed by IC201. The

zener voltage is attenuated to approximately -

0.5V . This voltage is applied to IC2-7 .

The output format from IC2 is in Binary Coded

Decimal (BCD) format. Each digit is scanned

for 10 clock pulses. The scan sequence is D5 D4

D3 D2 D1. This drives Q1 thru Q5, which in

turn drivers the seven segment displays. The

BCD data is converted to seven segment format

by IC4. When the 640N electronics are in open

circuit or over-range mode the display flashes

. IC5 is a 1 MHz oscillator which is

divided by 10 by IC6. The 100 KHz clock

output then goes to IC2.

The ohms-to-DC converter generates a constant

current which is passed through the device under

test to develop the voltage measured by the A/D

converter.

The constant current source is composed of

IC201, IC202, Q202, D203 and their associated

components. The input to the constant current

source is approxi1.05 volts, developed

at IC201-7 and connected to IC201-13 through

R209 and R210. The heart of the constant

current source is the voltage-to-current

converter. A simplified schematic of this circuit

is shown in Figure E-4 and described in Section

E-5-2. The amplifier of IC201-12 is an invertor,

and its output is applied to IC201-9. The

amplifier of IC201-8 has unity gain due to the

feedback through R213 . Its output is applied

to the inverting input of IC202-3. The output of

IC202-6 provides feedback to the non-inverting

input of IC201-10. This circuit operates to

maintain the inverting input at IC202-3 and the

non-inverting input at IC202-2 at the same

potential.

0000"

Summary of Contents for 640N

Page 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Page 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Page 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Page 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Page 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Page 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Page 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Page 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Page 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Page 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Page 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Page 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Page 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Page 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Page 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Page 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Page 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Page 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Page 19: ......

Page 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Page 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Page 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Page 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Page 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Page 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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