background image

640 Series Igniter Tester Front Panel Diagram
shown earlier).

The Single Access Multipurpose Notched Main
Connector is for either test lead hookup or
connection to the battery charger but not both at

the same time. With only one connector to the
outside world, it is physically impossible to do
both at the same time (charge and measure). The
power switch (item #21) must also be in the

“Off/Charging” mode while the battery charger
is connected in order to recharge the batteries.
The charging requirements supplied to the

internal battery pack are internally stepped
down from the 9VDC @1.1A supplied by the
charger. The correct charging voltage is supplied
by the adapter included with the instrument.

Additional AC/DC Battery Chargers are
available as Option "640DC". Typically an
overnight charge (16 hours) will provide about
an 6 to 8 hour continuous powered up life for

the 640N. The 640N has an internal ovenized
voltage reference the draws a considerable
amount of battery power when first turned on. If

you know you will be using the 640N again in
10 to 15 minutes, you actually
power

.

The four-terminal configuration of the 640N
eliminates errors normally caused by in series
test lead resistance and contact resistances. In

many applications the contact resistance and can
exceed the value of the test resistance by several
orders of magnitude. The 640N overcomes this

potential error source by providing two
terminals of constant current and an additional
two terminals for high impedance voltage
measurement. The result is a fast, accurate

conserve battery

by not turning it off

D-5. 4-Wire Resistance Measurement

resistance measurement of the test resistance,

independent of the resistance of the current
carrying leads.

Figure D-1 illustrates how the 4-wire principle
is used to eliminate lead, wire and contact

resistances as potential error sources. The
internal constant current source inherently
overcomes all series resistance (within
compliance voltage limits) and delivers a

precise constant current. Separate DC to DC
isolation circuitry provides independent circuit
voltage supplies for both the constant current

source circuit and the voltmeter circuit. The
internal high-impedance Digital Voltmeter
(DVM) senses the voltage drop across the test
resistance (i.e. squib or detonator). There is

negligible contact and lead resistance error
created by the voltage measurement because the
high input impedance of the DVM limits
current flow in the voltage (V and V

) leads.

Connections are made to the front panel
terminals using a 4-wire configuration as
described in section D-5. Only use AMPTEC
test leads supplied with the 640N Failsafe

Ohmmeter. When using AMPTEC test leads,
the notched connector end plugs directly into
the single access notched main connector (see

J1 manual section E-6) of the 640N. Next turn
the connector clockwise until you feel the notch
or click of the mating connector of the 640N.
All AMPTEC 640N leads have the 4 wire

current high, current low as well as the voltage
sense high and voltage sense low routed to the
end of the leads. The 4 wire Kelvin wires then

terminate in a pair of single banana plugs. One
banana plug (red) for current and voltage high,
and another banana plug (black) for current and
voltage low.

The 640N’s keyed single access connector also
make it extremely difficult if not virtually
impossible during normal operation to mis-

connect measurement leads to the 640N .

For 640N leads other than those terminated with

banana plugs, RG-58 Shielded Coax Cabling is
used. Maintaining the four wire Kelvin measur-
ment, the current is in the largest conductor and
the voltage input is shielded.

I

hi

low

D-6.

Connections

IGNITER TESTER

Figure D1 - Igniter Tester Kelvin Block Diagram

*

* contact resistance

*

COMPLIANCE

VOLTAGE

LIMITED

CONSTANT

CURRENT

SOURCE

LEAD RESISTANCE

LEAD RESISTANCE

Summary of Contents for 640N

Page 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Page 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Page 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Page 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Page 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Page 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Page 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Page 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Page 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Page 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Page 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Page 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Page 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Page 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Page 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Page 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Page 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Page 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Page 19: ......

Page 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Page 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Page 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Page 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Page 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Page 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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