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F-1.

General

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This section of the manual contains routine
maintenance information regarding the
AMPTEC RESEARCH Model 640 series
igniter tester. Calibration should be performed
on a regular basis to ensure continued
instrument accuracy or following a main PCB
electronic component repair/replacement. The
recommended calibration interval is 1 year.

The AMPTEC 640 series igniter tester is a four
wire Kelvin ohmmeter.

in order to eliminate lead resistance and contact
resistance errors. The Option “640-305” has
twin single banana plugs (meter and common)
terminated with the 640 series igniter tester
style keyed connector. One banana plug has a

ring at the tip(Voltage high and Current

High) and one banana plug lead end has a
ring at the tip (Voltage low and Current low) .
The 4-wire configuration is maintained up to the
point of the banana plug, eliminating most
cable resistance effects. Typically 2m of in
series resistance is associated with the
AMPTEC “OP640-305" two single banana lead
set.

Note:

the option "640-305" a 48" long

replacement cable set normally supplied as part
of the AMPTEC 640 package may have too
much resistance offset for the actual calibration
of 640 Igniter Testers versions fitted with a low
2.0 Ohm range. Contact AMPTEC for
information on the “OP400-300" 48" long 4
wire Kelvin Calibration Lead Set all terminated
with single banana jacks.

The 640 series igniter

tester must be calibrated using four wire
Kelvin connections to the resistance standard

W

Only for 640 versions with a 2 Ohm

range:

F-2.

Required Test Equipment

F-3.

Calibration Procedure

warm-up

5

minutes

F-3-1. Zero Offset Adjustment

1.

2.

F-3-2. Full Scale Adjustment

1.

Following standard resistors are required to
calibrate the 640N Igniter Tester .

0.1 ohm ± 0.01% Accuracy

10 ohms ± 0.005% Accuracy

100 Kohms ± 0.01% Accuracy

1 Megohm ± 0.01% Accuracy

4-wire lead set or

AMPTEC

The 640 series igniter tester should be calibrated
with fully charged batteries and should be
allowed to

for a minimum of 1

before beginning the calibration

procedure. The calibration adjustments are
accessed by removing the 10 calibration access
screws around the perimeter of the 640 series
igniter tester front panel, then lifting off the top
plate by the handles. The locations of the
adjustments are shown on drawing number
640N-600 at the back of this manual.

Select the 20 range. Connect the Kelvin

clips to the 0.1 ohm standard resistor.

Adjust potentiometer RV2 for a display

indication of 0.100 .

clips

 

to

 

the

 

100

ohm

 

standard

 

resistor.

Precision Resistors:

1000 ohms ± 0.005% Accuracy

Test Leads:

(

Option "640-305")

S

Select

 

the

 

200

ohm 

range.

 

Connect

 

the

 

Kelvin

Summary of Contents for 640N

Page 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Page 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Page 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Page 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Page 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Page 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Page 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Page 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Page 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Page 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Page 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Page 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Page 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Page 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Page 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Page 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Page 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Page 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Page 19: ......

Page 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Page 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Page 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Page 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Page 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Page 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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