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For safety reasons

, the battery charger’s 

notched connector blocks access to the test lead 
connections that are also part of the 640N keyed 
connector. The main “J1” 640N connector is a 
single access or one use at a time Safety 
Protection Device. 

In this way the 640N user 

can not ever connect any test leads while the 
unit is charging

. The 640N test leads have to 

use the same J1 notched connector.  The 640N is 
designed so it is  impossible to be powered (in 
operating - measurement mode) directly from 
the AC line adapter. As an additional note, the 
640N main power switch 

must also be

 in the 

Off/Charging

” 

mode

 in order for the 

connected battery charger to recharge the 
640A’s batteries.    

For customers using 220VAC 50 HZ AC line 
power for running the battery charger, please 
inform AMPTEC’s sales  department at the time 
of your order and the appropriate adaptor will 
be included with the 640N Failsafe Ohmmeter 
shipment for an additional fee.

A fully charged battery pack typically powers 
the 640N for approximately 8  hours before 
requiring a recharge. AMPTEC installs a quality 
set of 4 each Heavy Duty (5700 mAHr) Ni-Cad 
batteries. The 640N will also operate on a 4000 
mAhr D cell Ni-Cads with a shortened operating 
time between charges. Recharge time is 
typically twice the “Power On” time. An 
“Overnight” charge usually restores the 640N to 
a “Fully Charged” ready to use state.

The “Power” switch has two separate modes. 
The “ON” position supplies internal battery 
isolated power to operate the 640N when they 
are charged. If you turn on the 640N, and the 
display does not come on, it may indicate the 
batteries need charging. The “OFF/ 
CHARGING” power switch position is for use 
when the batteries need charging or the 640N is 
not in use.   As mentioned earlier of course the 
AC/DC Battery Charger must be plugged into 
the 640N’s notched  connector to facilitate 
charging the batteries.  

As mentioned earlier of course the AC/DC 
Battery Charger must be plugged into the 
640N’s notched connector to facilitate charging 
the batteries. 

Although the batteries are fully charged prior to 
shipment, it may be desirable to refresh the 
charge for 24 hours before use.  As a rule of 
thumb, the 640N requires twice as much time to 
fully recharge as the amount of discharge time.  
For example, if the instrument was used 
continuously for 2 hours, the AC adapter must 
be connected for 4 hours in order to fully restore 
the charge. If you need a replacement AC/DC 
Battery Charger for the 640, contact the 
AMPTEC customer service department and 
request an option “640DC” Battery Charger.

When the 640N is first turned on, the unit draws 
more internal power to heat up the unit’s 
ovenized zener voltage reference. If the “Low 
Battery” Indicator only comes on for a few (i.e 
10 to 15 seconds) seconds when the 640N is 
first turned on then goes out, the battery levels 
are starting to indicate the charge level is low. 

A-5.

Setup and Use 

The AMPTEC 640N Igniter Tester may be setup 
to operate without the unit’s lid intact. By 
removing the hinge pins the lid may be removed 
(i.e. for indoor lab bench use). Typically a test 
procedure will have the 640N user test the 640N  
with the units  “Functional Test Section” to 
determine it is functioning properly and ready 
for use.

Once the AMPTEC 640N has had it’s batteries 
charged for 12 to 24 hours it is ready for use. 
The 640N consumes little power and generates 
virtually no heat.  Consequently, it may be used 
in any area where the environment does not 
exceed the specifications of Table B-2.

Avoid exposing the 640N to extremes of 
temperature which will affect accuracy and 
shorten battery life-span. 

Summary of Contents for 640N

Page 1: ...5 FAX 01 512 858 4540 TOLL FREE IN USA 800 430 5440 website http www amptec com 640N WATER RESISTANT IGNITER TESTER OPERATION MAINTENANCE MANUAL 2000 W 20 W 200 KW 2 0 MW 1 5 A 15 A 150 A 8 mA 1 0 M O...

Page 2: ...A 5 Setup and Use CHAPTER B 640N FAILSAFE OHMMETER SPECIFICATIONS Table B 2 Specifications CHAPTER C REPLACEMENT OPTIONAL ANDACCESSORYITEMS C 1 Available Accessories and Options C 2 Test Lead Sets CH...

Page 3: ...er Supply Scheme Figure E 1 Model 640N Block Diagram Figure E 1B Analog to Digital Converter Timing Diagram Figure E 2 Analog Section of IC1 and IC2 Figure E 3 Constant Current Source Diagram Simplifi...

Page 4: ...each a low charge level a negative sign will apear on the display The 640N has a battery monitoring circuit that indicates it is time to plug in the battery charger A 2 Receiving Unpacking and Initial...

Page 5: ...640N has a way to remove it s lid completely for example when used in an indoor laboratory environment With the 640N open remove the units two hinge pins hex type by twisting them The lid should come...

Page 6: ...or the 640N is not in use As mentioned earlier of course the AC DC Battery Charger must be plugged into the 640N s notched connector to facilitate charging the batteries As mentioned earlier of course...

Page 7: ...able Instrument Display 20 000 count 4 digit Super Bright Light Emitting Diodes LED Over Range Indication select next higher range 640N Display flashes Measurement Update Rate Approximately 300ms 3 pe...

Page 8: ...rge level inspector signature along with the inspection date C 2 Test Lead and Connector Sets Option 640 400 4 Wire Kelvin Lead Set Option 640 400 is the recommended Kelvin four wire lead set for the...

Page 9: ...of the probe eliminating most cable resistance effects Option 640 401 handheld probes may be used where a single probe tip is a must i e probing into ordnance connector sockets or difficult to connec...

Page 10: ...bration Access Screws Function Test Section Around the perimeter of the 640N front panel you will note there are 10 screws philips head type that are used for calibration access These screws are meant...

Page 11: ...ion Do not attempt to repair the 640N unless you are qualified Do not attempt to calibrate the 640N unless you are qualified D 3 AMPTEC 640N Front Panel Diagram 1 Calibration Maintenance access screws...

Page 12: ...alog milliammeter for checking the lower end or near zero accuracy of the 20 ohm range for checking the midscale functionality of the 20 ohm range for checking the midscale functionality of the 2000 o...

Page 13: ...ct resistances as potential error sources The internal constant current source inherently overcomes all series resistance within compliance voltage limits and delivers a precise constant current Separ...

Page 14: ...be calculated via subtraction of the 2 wire harness offset should not be mistaken for a fault in the instrument HI HI That is the 2 wire lead length shorted offset resistance without the squib resist...

Page 15: ...t panel connector safety feature helps eliminate virtually any possibility of the operator measuring with the 640 series igniter tester test leads while also connected to an AC line powered battery ch...

Page 16: ...n display does not come on and the If the 640N exhibits problems that cannot be eliminated by reviewing Chapters B and D the following guidelines have been established to help solve the problem Chapte...

Page 17: ...d not the soldering iron Do not touch or move the replacement part until the solder has cooled Cold solder and bad solder joints can cause more problems Use the chassis ground connect to the common te...

Page 18: ...lowing descriptions references to integrated circuits are given in the form IC201 1 which refers to Integrated Circuit 201 pin 1 E 4 Analog to Digital Conversion The A to D conversion is done with a I...

Page 19: ......

Page 20: ...in Phase I The time or number of counts required to do this is proportional to the input voltage IN IN E 4 1 Reference Voltage E 4 2 LED Display E 5 Ohms To DC Converter E 5 1 Constant Current Source...

Page 21: ...across R218 D202 the range resistor and R D203 however acts as a 1 6 volt zener diode limiting the voltage that can appear across these components Even if every component in the amplifier circuit sho...

Page 22: ...rent level even getting close to the Failsafe level E 7 Ultrasafe Power Supply Scheme The 5 volt power supply is provided directly by the batteries for driving the LED displays and digital logic The 5...

Page 23: ...latch that will latch its output to the corresponding range push button input Its output turns on the front panel LED acts as an range mode indicator LED and a corresponding relay that connects to the...

Page 24: ...with a low 2 0 Ohm range Contact AMPTEC for information on the OP400 300 48 long 4 wire Kelvin Calibration Lead Set all terminated with single banana jacks The 640 series igniter tester must be calib...

Page 25: ...panel i Use caution when lifting the 640 top panel up by the handles 2 3 F 4 Battery Replacement Instructions 1 2 Adjust RV1 for a display indication of 1000 00 Check the 200 KOhm range with the 100 K...

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