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amiad Filtomat MG-110P, Installation, Operation And Maintenance Instructions

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amiad Filtomat MG-110P Installation, Operation And Maintenance Instructions Download Page 43

 

 MG110P

 

                                   7.2013 

Page 43 of 51 

PARTS DRAWING #1 (Page 2) 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Filtomat MG-110P

Page 1: ...ems Filtomat MG 110P Serial Number Order Number Catalog Number Filtration Degree Tested By Installation Operation and Maintenance Instructions 910101 000571 07 2013 www irrigationglobal com Filtomat orders and support ...

Page 2: ...om The confidential nature of and or privilege in the file enclosed is not waived or lost as a result of a mistake or error in this file Amiad accepts no liability whatsoever whether it was caused by 1 Accessing or other related actions to this file 2 Any links procedures or materials provided attached to this file Amiad assumes that all users understand risks involved within this file and or its ...

Page 3: ...ntroller 16 Parts schedule Section 1 41 Parts drawing Section 1 42 Parts schedule Section 2 44 Parts drawing Section 2 45 Parts schedule Section 3 46 Parts drawing Section 3 47 Parts schedule Section 4 48 Parts drawing Section 4 49 Parts schedule Section 5 50 Parts drawing Section 5 51 With any inquiry please quote Filter Serial Number located on the filter housing www irrigationglobal com ...

Page 4: ...ted water per cycle 250 liter 70USgallon at 2bar 30psi Minimum flow for flushing 30m h 130USgpm at 2bar 30psi Flush criteria Differential pressure of 0 5 bar 7psi time and manual operation Construction materials Filter housing Epoxy coated carbon steel 37 2 St St 316 available on request Filter lid Epoxy coated carbon steel 37 2 Coarse screen Reinforced nylon Fine screen Stainless Steel 316 molded...

Page 5: ...MG110P 7 2013 Page 5 of 51 DIMENSIONAL DRAWINGS www irrigationglobal com ...

Page 6: ...e area of the filter to enable good visibility and safe maintenance The user should arrange suitable platforms ladders and safety barriers to enable easy and safe access to the filter without climbing on pipes and other equipment The user should verify that any platform barrier ladder or other such equipment is built installed and used in accordance with the relevant local authorized standards Che...

Page 7: ... the maximum working pressure indicated at the filter s specifications table includes the pressure caused by fluid hammer and pressure surge effects Civil Engineering Make sure that the filter installation is done by Amiad qualified technicians Make sure that any civil engineering work at the installation site such as construction lifting welding etc is done by qualified workers technicians contra...

Page 8: ...e electrification or damage to the equipment caused by moisture While using lifting equipment make sure that the filter or the lifted part is chained securely and in a safe manner Do not leave lifted equipment if there is no necessity Avoid working below lifted equipment Wear a safety helmet goggles gloves and any other personal safety equipment required by the local standards and regulations Huma...

Page 9: ...mately 45 seconds and does not interrupt the flow of water through the filter How the Self Cleaning Cycle Works At a preset pressure differential 0 5 bar 7 psi which is detected by a pressure differential switch the flushing controller operates pulse solenoids which allow water to flow to the relay valves which then activate the hydraulic pistons and open a valve to the rotor chamber See Figures 2...

Page 10: ... 2013 Page 10 of 51 Fine screen Rotor chamber Exhaust valve Nozzle Piston Drain Rotor Outlet Dirt collector Inlet Coarse screen Figure 3 Internal Components of the MG 110 Figure 4 Hydraulic Control Line Routing ...

Page 11: ...e closed while flushing to increase pressure An optional electronic counter can keep track of the number of flushing cycles Parameters which may be set include Mode of operation Manual Differential Pressure DP only DP with time override Flushing cycle Flushing time Dwell Time DP response delay time Number of consecutive flushing cycles by DP to be considered a fault How the Hydraulic Relay Works T...

Page 12: ...rn valve should be installed where water hammer or back flow may be a problem The filter must be installed in the direction of flow indicated by the arrow on the filter body Secure the drain pipe so that there is no movement during flushing The highest point of the drain pipe should be no more than one half meter above the filter The drain pipe must allow free flow and be free of restrictions Prep...

Page 13: ... drain hose onto the drain valve Removing and Installing the Inlet coarse Screen 1 Drain the filter 2 Remove the filter cover nuts and the cover 3 Remove the inlet screen 4 Before reinstalling the screen make sure that the fine filter screen is properly seated 5 Push the coarse screen into place 6 The screen must be seated in the base of the fine filter and must be flush with the flange of the fil...

Page 14: ...ttern to avoid binding 7 Activate the filter as in Operating the Filter for the First Time Removing and Installing the Filter Screen and the Suction Scanner 1 Drain the filter 2 Remove the inlet screen 3 Remove the piston and cylinder assembly 4 Pull out the filter screen and suction scanner as an assembly 5 Insert the filter screen suction assembly making sure it is seated and is flush with the p...

Page 15: ...ases where clogging of the inlet screen occurs experience with the local conditions will determine how often the screen should be checked as a routine Preparing the Filter for Long Term Shutdown or Freezing Conditions 1 Drain the filter 2 Remove the filter screens as described previously and clean and dry them 3 Disconnect the hydraulic lines to drain water out of them and reconnect 4 Push the pis...

Page 16: ...g the flushing process of various automatic filter models Currently this line consists of three products one AC controller and two DC controllers This document is the user manual of the 6 solenoids DC Controller and it describes the configuration process and the operation procedures of the V7 controller version Note This picture is for illustration purpose only ...

Page 17: ...ser Interface panel This manual consists of the following chapters A General description The controller s capabilities the various configuration options and the types of filters the controller can serve Page 17 B Flushing methods Detailed description of the various flushing sequences possible to operate with the controller Page 17 C The User Interface Panel How to use the panel Page 21 D Entering ...

Page 18: ...ontroller are disconnected from the water system whenever servicing the controller 5 In case the controller is connected to an external AC power supply unit make sure that the power supply connection is done properly and complies with your local standards for High Voltage out doors connection 6 No alterations or changes of the unit are allowed 7 Never cut connect or disconnect any wire at the cont...

Page 19: ...aximum filter units outputs Delay Valve replaces one of the 6 maximum filter units outputs Dry Contact Auxiliary Output that works in parallel with the main delay valves Alarm output End of Cycle output Pause input The controller s enclosure is made of Polycarbonate and is designed for outdoor use IP 65 B Flushing Methods This chapter lists and describes the sequence of operation of the major flus...

Page 20: ... the Delay Main Valve Open parameter see screen number 8 Once this count reaches zero the Main Valve solenoid is switched off causing the downstream valve to reopen and the flushing cycle ends 1 3 A battery of TAF filters A battery of Amiad TAF filters consists of several TAF filters installed in parallel and serves the same water system Each one of these filters has its own flushing controller bu...

Page 21: ... controller is 6 where neither Main Valve nor Delay Valve are configured 5 where a Main Valve or a Delay Valve is configured and 4 where both Main and Delay valves are configured 3 1 A battery of screen or gravel media filters without a Main valve Starting the flushing cycle The same as in A single TAF filter above The flushing cycle Solenoid valve number 1 is switched on the flushing of the first...

Page 22: ...e solenoid of the first filter is switched off and the process moves to the next stage The controller counts down the Between Filters Delay parameter see screen number 5 and once this count reaches zero the controller switches on the solenoid of the second filter of the battery and starts to count down again the Flushing Time parameter Once the flushing process of the second filter is finished the...

Page 23: ...int of that function on the main 13 screens and then use the Down Arrow or the Enter key depends on the nature of the specific function to enter to requested function specific screens The layout drawing of the controller s screens appears in the following two pages Please note At the upper left corner of each screen in the following drawing there is a number This number is used to identify the scr...

Page 24: ...ER FlushTime 00 20 Bet Filt 00 7 8 9 10 11 12 13 Delay D P 19 Delay main valve Close 1 Open 0 Delay valve Open 5 close 5 Flushing counter 11 Set time 18 12 05 03 11 Battery 6 14 Volt Define controler Press code XXX 10A Delay D P Delay main valve Close Open 0 Delay valve Open close 5 Reason by Manua 18 12 05 01 09 Set time 12 05 03 11 Define controler Press code Delay main valve Close 1 Open Delay ...

Page 25: ...t yes Disc filter no Select language English Filter number Main valve yes Delay valve yes DP Input yes Disc filter no Select language Espanol Filter number 2 Main valve no Delay valve yes DP Input no Disc filter yes 18 19 19 INPUTS OUTPUTS 00 00 To finish press ENTER INPUTS OUTPUTS 00 00 Return to page 1 INPUTS OUTPUTS 00 0 00 INPUTS OUTPUTS 00 0 00 Enter Enter Enter Enter Enter Enter Enter Enter ...

Page 26: ...f entering data to the controller in general Specific instructions are given in the Configuration and the Flushing Program paragraphs of this manual Selecting a parameter 1 Using the Left Right arrow keys move to the screen that contains the parameter to be selected 2 Press Enter This will put a blinking cursor over the asterisk near the first parameter to be selected 3 Use the Up and Down Arrow k...

Page 27: ...w keys to scroll through the 0 9 digits and select the required one for the left most digit of the number then press the Left Arrow Key to push this digit to the left Repeat the process of selecting the required digit and pushing it to the left till the complete number is set Press Enter to finish the process C B Main valve no Delay valve no Main valve no Delay valve no Enter Main valve no Delay v...

Page 28: ...me 18 12 05 03 11 Navigate to this screen press Enter and set the controller s clock according to your local time zone and date Note do not change the clock setting while flushing E Configuration After the installation of the controller and prior to the first operation it is necessary to perform the configuration process in order to synchronize the controller with the filters it be flushed Start t...

Page 29: ... valve yes Upper line Defines if the controller activates a Main Valve Lower line Defines if the controller activates a Delay Valve Notes 1 See chapter B for a description of the Main Valve operation 2 See Annex A for a description of the Delay valve operation 3 If only a Main Valve or a Delay Valve is selected the solenoid of this valve is assigned to Output Number 6 However if both Main Valve an...

Page 30: ... return to the Main Screen to Screen number 1 Notes This is the only exit point of the configuration process navigate to this screen and press Enter to terminate it The controller begins automatic operation only after exiting the Configuration process F Flushing program Once the controller is properly configured and the real time clock is set it is necessary to enter a flushing program in order fo...

Page 31: ...er is exceeded the controller enters into Fault mode and activates the alarm The entry format is 0 9 Lower line Defines the delay between one flushing cycle and the next when the controller receives a continuous signal from the DP switch The entry format is Seconds 0 99 7 Delay D P 19 Defines the time required for the DP signal to remain ON until the controller responds by activating the flushing ...

Page 32: ...hing cycles counting the time to the next flushing cycle Delay counting the D P delay Fault the controller is at D P fault The lower line shows the count down of the time related to the upper line message for example When the controller is between flushing cycles this line shows the time left to the next flushing cycle When filter number 1 is flushing this line shows the time left for this filter ...

Page 33: ...us and continues to initiate new flushing cycles constantly whenever the D P signal remains ON 17 DP Input yes Disc filter no If the lower line parameter of this screen is set to Disc filter yes the controller immediately enters to D P Fault Status whenever the D P signal remains ON at the end of the first flushing cycle When the controller enters to D P Fault the main status screen Screen number ...

Page 34: ... 12 Volts Once the voltage level drops below 4 7 V the controller stops its regular operation switches on the Alarm and enters into Fault status I Technical data Electrical Connections The Electrical Connections Board External Power supply 6 12 VDC This connection terminal is used to connect when available a 6 12 VDC 500 milliamp external power supply unit to the controller Once such external powe...

Page 35: ...vice The alarm is activated in two cases When a selected number of consecutive flushing cycles have taken place due to continuous differential pressure input signal which usually occurs when the filters are clogged When the battery voltage is lower than 4 7 VDC End of Cycle End C This output is a Dry Contact Relay a free potential contact at the completion of a flushing cycle it provides a command...

Page 36: ...onnected while a set of batteries is installed the batteries are served as a backup and are not in use as long as the external power supply is connected In order to install or replace the batteries Open the transparent keyboard lid Unscrew the 4 screws located in the corners of the keyboard and screen panel Remove the panel from the controller housing to get access to the battery compartment Inser...

Page 37: ...MG110P 7 2013 Page 37 of 51 I O Terminal Connections Drawing ...

Page 38: ...f filters than one Amiad s Flushing Controller can handle it is possible to chain few controllers for the job The D P switch that reads the pressure drop across the battery is connected to the first controller of the chain the Master The SEQ or End of Cycle output of the master controller is connected to the D P input of the second controller of the chain the first slave and this controller SEQ ou...

Page 39: ... Flushing Time reaches a value which is equal to the Delay Valve Close parameter see screen number 9 the controller switches off the Delay Valve solenoid Once the Flushing Time parameter is counted down to zero the solenoid is switched off and the flushing cycle ends 1 1 A single screen or gravel media filter with both Main and Delay valves Starting the flushing cycle The same as in A single TAF f...

Page 40: ...The flushing cycle The Main Valve solenoid is switched on and closes the battery s Main Valve The controller counts down the Delay Main Valve Close parameter see screen number 8 Once this count reaches zero the process moves to the next stage Solenoid valve number 1 is switched on and the flushing of the first filter of the battery starts The controller starts to counts down two parameters in para...

Page 41: ...000611 Threaded Reducing Nipple 2 x11 2 2 PP 11 720501 000190 Plug 1 4 M Blue 5 PVC 12 770102 000174 O Ring P2 448 SAF 6000 Drive Unit Adaptor 4 NBR 13 780101 000946 Fitting Plug 3 4 M BSP PP 2 PP 14 780101 000947 Fitting Plug 1 M BSP PP ND 1 PVC 15 730110 000009 3 8 DOR Plas Accelerator 2 Various 16 720501 000195 Straight Connector 1 8 x6mm Black Blue 2 PVC 17 720501 000199 L Connector 3 8 Mx12mm...

Page 42: ...MG110P 7 2013 Page 42 of 51 PARTS DRAWING 1 Page 1 ...

Page 43: ...MG110P 7 2013 Page 43 of 51 PARTS DRAWING 1 Page 2 ...

Page 44: ...03 000843 Cylinder for M10X L P Piston ID95 S St316 1 S ST 316 10 710103 000799 Plug Piston M10X L P 1 PP 11 760103 000094 Flat Washer M6 DIN125 S ST316 8 S ST 316 12 760102 000097 Nylon Insert Lock Nut 1 4 UNC S ST316 DIN985 8 S ST 316 13 770102 000058 O Ring Seal 009 NAT 10 NBR 14 760102 000078 Hex Nut 1 4 UNC S ST316 B18 2 2 5 S ST 316 15 720501 000190 Plug 1 4 M Blue 1 PVC 16 720501 000200 L C...

Page 45: ...MG110P 7 2013 Page 45 of 51 PARTS DRAWING 2 ...

Page 46: ...3 Nozzle Suction OD52 Dirt Colllector 12 NYLON 30 GF 9 760101 000417 Hex Bolt Partial Thread 1 4 UNCX1 1 4 S ST304 12 S ST 304 10 760102 000097 Nylon Insert Lock Nut 1 4 UNC S ST316 DIN985 12 S ST 316 11 710103 000809 Rotor Nylon 6 6 M104LP M110P 1 NYLON 12 710101 000728 Cover Rotor M102 3 B 1 NYLON 13 760101 000426 Hex Bolt full Thread 5 16 UNCX1 S ST304 7 S ST 304 14 710103 001088 Housing Bearin...

Page 47: ...MG110P 7 2013 Page 47 of 51 PARTS DRAWING 3 www irrigationglobal com ...

Page 48: ...n 1 Various 2 770102 000217 O Ring Seal674 Shore 55 60 2 NBR 3 710103 001369 Ring Spacer For Bearing Assembly S ST316 1 S ST 316 4 710103 001424 Bearing Upper F Screen MX03L 16P S St 316 1 S ST 316 5 710101 000717 Handle Screen Type 2 Nylon 6 1 NYLON 6 760101 000706 Phillips Flat Machine Screw 10UNCx3 8 4 S ST 316 www irrigationglobal com ...

Page 49: ...MG110P 7 2013 Page 49 of 51 PARTS DRAWING 4 www irrigationglobal com Filtomat self cleaning filters on line orders ...

Page 50: ...5 S ST304 2 S ST 304 5 760103 000092 Flat Washer M4 DIN125 S ST304 4 S ST 304 6 760102 000083 Hex Nut M4 S ST304 DIN934 2 S ST 304 7 720104 000029 PD Switch UE 24 011 1 Various 8 720501 000194 L Connector 1 4 Mx6mm Black Blue 2 PVC 9 720501 000192 L Connector 1 8 Mx6mm Black Blue 4 PVC 10 720501 000222 T Connector 6X1 8 X6 Black Blue 2 PVC 11 760101 000537 Phillips Pan Tap Screw PT4x20 S ST316 3 S...

Page 51: ...MG110P 7 2013 Page 51 of 51 PARTS DRAWING 5 www irrigationglobal com Filtomat filters on line orders ...

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