AMGO 408-P Installation And Service Manual Download Page 4 | Manualshive

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2

II. INSTALLATION REQUIREMENT

A.

TOOLS REQUIRED



Tape Measure (

295-1/4”

)



Hammer



Level Bar



English Spanner (12")



Wrench set



Carpenter’s Chalk



Screw Sets



Pliers



Lock Wrench



Socket Head Wrench

(12

#

, 13

#

, 14

#

, 15

#

, 17

#

, 19

#

, 24

#

, 30

#

)

(3

#

, 5

#

, 6

#

, 8

#

)

Fig. 2

«
...
2
3
4
5
6
...
»

Summary of Contents for 408-P

Page 1: ......

Page 2: ...CONTENTS Product Features and Specifications 1 Installation Requirement 2 Steps of Installation 3 Exploded View 23 Test Run 26 Operation Instruction 28 Maintenance 28 Trouble Shooting 29 Parts List 30 ...

Page 3: ...n can be installed at both side front or rear Non skid diamond platforms and adjustable safety lock ladders Optional kits Sliding jack with hand pump caster kits Jack tray plastic oil tray MODEL 408 P SPECIFICATIONS Model Lifting Capacity Lifting Height Lifting Time Overall Length Inc Ramps Overall Width Width Between Columns Gross Weight Motor 408 P 8 000 lbs 73 3 4 80S 207 109 5 8 96 1808 lbs 2 ...

Page 4: ...ALLATION REQUIREMENT A TOOLS REQUIRED Tape Measure 295 1 4 Hammer Level Bar English Spanner 12 Wrench set Carpenter s Chalk Screw Sets Pliers Lock Wrench Socket Head Wrench 12 13 14 15 17 19 24 30 3 5 6 8 Fig 2 ...

Page 5: ...the installation 2 Concrete must be in good condition and must be of test strength 3 000psi 210kg cm minimum 3 Floors must be level and no cracks C POWER SUPPLY The electrical source must be 2 0HP minimum The source cable size must be 2 5mm and in good condition of contacting with floor III STEPS OF INSTALLATION A Check the parts before assembly 1 Packaged lift and Hydraulic Power Unit See Fig 4 F...

Page 6: ... the screws of the upper package stand take off the offside platform take out the parts inside the power side platform then remove the package stand 5 Move aside the parts and check the parts according to the shipment parts list See Fig 7 Fig 6 Powerside Platform Drive in Ramp Offside Platform Cross Beam Column Fig 5 Parts box 62 Fig 7 Shipment Parts List ...

Page 7: ... according to the parts bag list See Fig 9 B Use a carpenter s chalk line to establish installation layout as per Table 1 Make sure the size is right and base is flat see Fig 10 Note Reserve space front and behind the installation site B A C 1 Fig 8 Fig 9 Fig 10 Use a carpenter s chalk line to establish installation layout 2 ...

Page 8: ...oss beams See Fig 11 Fig 12 MODEL A B C 408 P 173 1 4 109 5 8 205 Fig 11 Hole towards inside 6 3 The powerside column need to be installed according to the installed position of the safety lock release handle Fig 12 ...

Page 9: ...ety Ladders See Fig 14 This height should be the same for four safety ladders Safety ladder pass through the hole of the top plate then tighten the two nuts Fig 14 Fig 13 Safety Ladder is inserted between Limited Pins of the cross beam Safety Ladder Limited Pin Limited Pin Unscrew A nut of the safety ladders 18 17 Take off the cross beam plastic cover Insert the safety ladder from up to the bottom...

Page 10: ...n the safety ladder See Fig 15 Fig 15 Lifting both cross beams to the same height it is recommended to about 40 of height The safety device on the cross beam should lock into the safety ladders at the same level Lifting both cross beams to the same height ...

Page 11: ... the outside till the pulleys of both platforms can rest into the cross beams slots See Fig 15 Install the power side platform and screw up the bolts Fig 16 Offset the cross beam lean outward when putting the powerside platform on the cross beams Offset the cross beam lean outward when putting the powerside platform on the cross beams ...

Page 12: ...n install the lift according to the location Below is the installation for the side of cross beam B car in direction If choosing the side of cross beam A car in direction then install the tire stop plate to the other side 2 Powerside column can be installed at any position on customers requirement but the power unit must be installed near the side with the safety lock release handle Fig 17 car in ...

Page 13: ... level and adjusting with the shims See Fig 18 Fig 18 Level bar Install the bolts for the platform strengthen plate 33 9 10 32 Note DO NOT completely tighten the limit slide blocks Loosen 1 4 lap after tightening 4 29 30 31 Position the slide blocks along the bent edges of the columns Connect the slide blocks to the cross beam with bolts 34 ...

Page 14: ...ording to the number of the cables See Fig 19 NO Cable Length inc fitting 115 3 4 2940mm 336 8535mm 171 1 4 4350mm 280 3 8 7120mm Cable installation diagram A C B 35 36 37 38 Install the cylinder connecting plate as shown and pay attention to the direction of unfilled corner on the plate D Fig 19 C A D B ...

Page 15: ...goes through the cross beam to top plate of columns and be screwed with cable nuts See Fig 20 Fig 20 Cable goes between the big pulley and tension pulley Cable pass through top plate and be screwed with cable nuts 17 ...

Page 16: ...14 3 Illustration for platform cables See Fig 21 Fig 21 Cable 4 Cable 2 Cable 2 Cable 1 Cable 4 Cable 3 Cable 1 Cable 2 Cable 4 Cable 2 Cable 3 Cable 4 39 Hex Bolt M10 120 Cable 4 Cable 2 Limit slider ...

Page 17: ...eam A B According to the above diagram fix lock release handle and the safety lock connecting assy With M8 35 hex bolts and washers on cross beam A Install extend lock release handle and plastic ball View B According to the above diagram fix safety lock connecting bar and safety lock connecting assy By M8 35 hex bolts and washers on cross beam B Safety lock connecting assy Safety lock connecting a...

Page 18: ...the safety release handle 1 Install Power unit on the cross beam A Cross beam B Cross beam A ViewA Fixing plate Fig 23 10 46 9 47 201 Drive in direction 40 41 40 42 Fix the connecting tube and the connecting bar for safety device by M8 25 socket bolts Connecting tube pass through the fixing plate ...

Page 19: ...on the cross beam B See Fig 24 Car in direction 40 41 40 Cross beam B Fig 24 42 Fixing plate Connecting tube pass through the fixing plate Fix the connecting tube and the connecting bar for safety device by M8 25 socket bolts ...

Page 20: ...inder must be passed above the cable to avoid the oil hose scratched by cable a d Oil hose passed above the cable Oil return hose passed above the cable b 53 Fig 25 52 The oil hose and oil return hose pass through the protective hose and connect to the power unit c d b a 48 4 55 49 50 55 52 51 50 56 55 54 Oil return hose c Retainer ...

Page 21: ...1 Connecting the two power supply lines active wire L and neutral wire N to terminals of AC contractor marked L1 L2 respectively 2 Connecting the two motor wires to terminals of AC contractor marked T1 T2 3 Connecting A2 to L2 of AC contractor 4 Connecting the two wire of the button switch to the terminals of AC contractor marked A1 L1 Fig 27 a b c d Fig 26 Circuit Diagram 按钮开关 220V KM QS L N SB U...

Page 22: ...l drive in ramp optional jack tray and optional plastic oil pans See Fig 29 According to the below diagram screw up the M16 30 bolts then attach the drive in ramp Fig 29 59 57 58 60 Fig 28 Screw the M16 30 bolts to the side hole of the cross beam 7 64 optional 68 optional ...

Page 23: ...driving the vehicle on the lift take off the drive in ramp install rear wheel stop plates to the drive in ramp position For optional kits installation 1 Install optional caster kits See Fig 31 65 4 65 2 65 3 65 5 65 1 65 6 65 7 65 8 Fig 31 63 Fig 30 65 66 ...

Page 24: ...drill all the anchor holes and install the anchor bolts Do not tighten the anchor bolts See Fig 35 Note The tightening torque for the anchor bolt is 150N m Anchor bolts driven into the ground at least 90mm Fig 32 67 Motor fixing bracket on cross beam A Motor fixing bracket on cross beam B Fig 33 Fig 35 90mm Nut Spring washer Washer Fig 34 61 Drilling Bolting Tightening ...

Page 25: ...23 IV EXPLODED VIEW Model 408 P Fig 36 ...

Page 26: ...24 CROSS BEAM CYLINDERS 3 Fig 37 Fig 38 Fig 38 ...

Page 27: ...25 Manual power unit 110V 60HZ Single phase Fig 42 Fig 39 ...

Page 28: ...tforms to be level by adjusting the nuts of safety ladders Tighten the nuts above and under the safety ladder top plate after leveling 4 Adjust the cable fitting hex nuts to make platforms and four safety locks work synchronously You need to run the lift up and down for several times meanwhile do the synchronous adjustment till the four safety devices can lock and release at the same time 5 Adjust...

Page 29: ... synchronously and the safety device can lock and release synchronously And then test run the lift to the top completely If there are anything improper repeat the above adjustment Circuit Diagram of Hydraulic System Fig 41 1 Filter 2 Gear pump 3 Cushion valve 4 Relief Valve 5 Motor 6 Throttle Valve 7 Release Valve 8 Check valve 9 Cylinder For Four post lift N O T E ...

Page 30: ...or 3 5 seconds and then press the safety release handle make sure the safety device released press the release valve handle by the other hand then the lift starts being lowered automatically 3 Drive away the vehicle when the lift is lowered to the lowest position Take off the rear wheel stop plates and install drive in ramp then left the lift 4 Turn off the power VII MAINTENANCE SCHEDULE Monthly 1...

Page 31: ...e or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve leakage 3 Cylinder or fittings leaks Repair or replace Lift raises too slow 1 Oil line is jammed 2 Motor running on low voltage 3 Oil mixed with Air 4 Pump leaks 5 Overload lifting...

Page 32: ...1005 Split Pin 1 200 640020 Manual power unit 1 17 420175A Hex nut 16 18 410022 Safety ladder 4 19 420022A Pulley pin assy 2 19A 410106 Washer 1 20 420023A Washer 13 21 420024B Pulley 10 22 209034 Lock washer 10 23 420144 Washer 2 24 410013 Hex Bolt 8 25 420137 Lock washer 8 26 420029 Washer 8 27 410014 Hex Bolt 4 28 410015 Tire stop plate 2 29 206006 Washer 12 30 420026 Lock washer 8 31 410105 He...

Page 33: ...ng for power unit 1 54 420095 Straight fitting 1 55 410028 Oil return hose 1 56 410036 Protective hose 1 57 209145A Cup head bolt with washer 8 58 410029 Plastic cover for cross beam 4 59 410146 Spring 4 60 420033 Spring 4 61 209059 Anchor bolt 16 62 410500A Parts box 1 63 410094 Rear wheel stop plate 2 Optional kits 64 410040 Jack tray 1 65 410037A Caster kits 4 66 410041 Sliding jack 1 67 410038...

Page 34: ...172 Pin Bush For Slack cable safety lock 8 3 17 206019 Snap ring 24 3 18 420037 Snap ring 16 3 19 420038 Pin 8 3 20 420138 Socket Bolt 8 3 21 209149 Lock washer 8 3 22 420045 Washer 8 3 23 420044 Stop block 4 Parts For Cylinder 12 1 410143 Head Cap 1 12 2 410144 Head Cap cover 1 12 3 410142 Support Ring 1 12 4 410080 Dust Ring 1 12 5 410104 Y Ring 1 12 6 201031 O Ring 2 12 7 410145 Bore Weldment 1...

Page 35: ...55 AC Contactor 1 23 81400287 Cover of Motor terminal box 1 24 71111106 Power unit label 1 25 81400296 Nut 1 26 81400459 Throttle valve core 1 27 10209069 O ring 1 28 81400266 Overflow Valve 1 29 81400284 Plug 1 30 81400452 Elastic latch 1 31 81400451 Release valve handle 1 32 10209020 Black plastic ball 1 33 81400125 Relief valve nut 1 34 81400124 Relief valve washer 1 35 81400449 Release valve h...

Page 36: ...72103104 12 2015 AMGO HYDRAULIC CORPORATION 1931 Jo Rogers Blvd Manning South Carolina Zip 29102 Tel 803 505 6410 fax 803 505 6410 Manual Part NO 72127501 Revision Date 2017 07 ...

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