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AMF DECO 2000 Parts And Service Manual Download Page 73

2-5

DECO 2000

Released 06/2010
e-mail: [email protected]; [email protected]; website: www.amfreece.com
Phone: +420 582 309 286; Fax: + 420 582 360 606

TROUBLESHOOTING

5 .   E L E CTRONIC SYSTEM FAULTS - fuse description

The light does not operate

INSURED PART

FUSE TYPE

FAULT

F 1 - T2A, 12.0008.4.665

.

The source GS 1 primary part.

The LED on GS 1 is not light.

F 2 -  T10A 12.0008.4.664

The source GS 2 secondary part.

Step motor faults.

F 3 - T1,6A 12.0008.4.064

The source GS 2 primary part.

Step motor faults.

F 4 - T 10A 120008.4.664.

Frequency inventer U 1.

Frequency inventer faults.

Work light

The LED on PLC is not light.
The display is not light.

Summary of Contents for DECO 2000

Page 1: ...TIVESTITCHING MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 7000 0 002 AMF is trademark of AMF Group Inc This manual is valid from the machine serial No N704652 separated plate 06...

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Page 3: ...TIVESTITCHING MACHINE PARTS AND SERVICE MANUAL MACHINE SERIAL No PART NUMBER 97 7000 0 002 AMF is trademark of AMF Group Inc This manual is valid from the machine serial No N704652 separated plate 06...

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Page 5: ...MACHINE PARTS AND SERVICE MANUAL DECORATIVE STITCHING MACHINE PARTS AND SERVICE MANUAL DECORATIVE STITCHING MACHINE PARTS AND SERVICE MANUAL DECORATIVE STITCHING MACHINE PARTS AND SERVICE MANUAL DECO...

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Page 7: ...application 5 Damage caused by the use of non Genuine AMF Reece parts 6 Shipping or delivery charges There is no service labor warranty for machines sold as uninstalled Equipment installed without th...

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Page 9: ...TelephoneNumber Supervising Mechanic s or Technician s Name Signature of Supervising Technician AMF Reece Technician s Name AMF Reece Technician s Signature Type of garment produced at this location A...

Page 10: ......

Page 11: ...to the Power Supply 1 10 C MACHINE CONTROLS 1 Power Up 1 11 2 Control Panel Description 1 12 3 Sewing SpeedAdjustment 1 12 4 Top Stitch and Bottom Stitch LengthAdjustment 1 13 5 SettingtheStitchStyle...

Page 12: ...imingoftheThreadLifter 1 35 6 TimingtheThreadBrush 1 35 7 AdjustingandTimingofThreadTensionFinger 1 37 8 AdjustmentandTimingofMaterialFeed 1 39 9 TimingtheFollowerFoot 1 41 10 AdjustingandTimingLeftLo...

Page 13: ...an be made by one catch of screen The other possibility of setting the parameters is to reverse of the Top stitch and Button stitch parameters by the Reverse button placed on the right on the plate 3...

Page 14: ...cial care These must not be removed If they are lost replace them immediately Never remove safety mechanisms or labels Said precautions can not include all safety devices so it is necessary for the op...

Page 15: ...1168 mm L x 1041mm W x 1118 mm H 338 kg 956 L x 630 W x 850 1118 mm L x 940 mm W x 1118 mm 220 kg Maximally 16 A Manually every day According to IEC 364 3 IEC 364 51 temperature from 5 C to 40 C relat...

Page 16: ...om Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 4 4 S A F E T Y L A B E L S A N D D E V I C E A INTRODUCTION Warning Danger possible injury Covers removed possible injury Standard Label Needl...

Page 17: ...hone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 5 A INTRODUCTION 5 G E N E R A L M A C H I N E PA RT S D E S C R I P T I O N Foot Pedal Motor Sew Halogen Lamp Machine Head Reverse Button Table To...

Page 18: ...he machine by the fork of supply from the socket Do not connect the machine to the power if some cover is removed disconnectionofconnectors whenthemachineisunderelectricalpowerisprohibited Possible da...

Page 19: ...ludedinthismanual C A U T I O N Performallregularserviceasdescribedbythismanual If there is any problem with power supply turn off the mine power switch circuit breaker Do not remove paint over damage...

Page 20: ...in 2 sizes Size A for Light weight materials Size C for Medium Heavy weight materials Note Other high quality threads may be used with some loss of quality and production Needles and threads can be o...

Page 21: ...E SHIPPING BOX 1 The delivery usually contains one box if it is not mentioned otherwise during the ordering The box contain machine and dismount table 2 In a box is also carton with accessories and op...

Page 22: ...volts 1 phase 50 or 60 hertz Receptacle plug must meet requirements of IEC standard 364 4 41 its circuit breaker must be minimal 10A with characteristic C according to the EN 60947 2 or 16A with char...

Page 23: ...he program version recorded in the machine temporarily appears on the screen OK R 1 3 This screen is automatically changed to the fault screen This screen informs the operator of any machine faults Re...

Page 24: ...on 2 C O N T RO L PA N E L D E S C R I P T I O N Main menu Set sewing speed stitches per minute s p m Buttons for setting the sewing speed Press the Edit button to enter to the next menu to set the st...

Page 25: ...ay appears on the screen The range of stitch length parameters is from 0 to 63 Set the required parameter for the Top stitch Press Enter to confirm set parameter and move back to previous screen Use t...

Page 26: ...the required parameter within the maximum al lowed value of 63 N O T E If the stitch reverse facility is required press the blue REVERSE button on the right side of the work table The reverse button i...

Page 27: ...5 3 After the arrow is pressed the screen is changed but it is still possible to change the stitch style by the arrows and To set the stitch length press the Program button 5 4 The numerical screen ap...

Page 28: ...the sewing For example the parameters selected in the following numerical screen looks like this when sewns 6 When all parameters are selected press OK twice to get to the main screen Then a new main...

Page 29: ...lenght press EDIT button 0 23 sec EXIT STYLE EDIT STANDARD STITCH OK t UP SPEED 310 READY STANDARD STITCH EDIT 500 150 6 2 Press t button 6 3 Press or for increasing or reducing the value The shows th...

Page 30: ...button on the main screen 7 CONDENSED STITCH 7 2 Press DENSE on the new screen This function is password protected if the Condense Stitch Kit Part no 03 5570 0 013 is ordered separately To activate th...

Page 31: ...en press DENSE again and a new screen with dense stitch parameters would be displayed 7 5 Press or to select the desired total condense length or the length of stitch by pressing or buttons correspond...

Page 32: ...dvantage of placing a small stitch on each side of the fabric with a space between each stitch This is achieved by the Bender Plate raising the fabric prior to each stitch thereby creating a small amo...

Page 33: ...ight The foot will raise and you can place the material 3 Press the foot pedal to the position 2 and start sewing with slow speed svitable for beginning of sewing if you press the pedal to the positio...

Page 34: ...he screen a fault has occurred For more informatuons see sectrion Troubleshooting Electronic system error messages 4 The information about the sewing speed and selected stitch style appears on the scr...

Page 35: ...g cycle press the foot pedal Left foot pedal if the machine is equiped with two padals b To start a new sewing cycle bring the needle up by pressing the UP button on the display or by the right foot p...

Page 36: ...hand sewing Except that this needle does not leave so big holes in sewn material which generally improves the quality of sewing work To replace the needle follow this steps 1 Bring the needle to home...

Page 37: ...When threading see the pictures below Easy threading allows the threading device located on the right side of the needle 1 Bring the needle to the home position by pressing the right foot pedal or by...

Page 38: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 26 E STANDARD MACHINEADJUSTMENT 1 A D J U S T M E N T...

Page 39: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 27 SEQUENCE IN E STANDARD MACHINEADJUSTMENT...

Page 40: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 28 E STANDARD MACHINEADJUSTMENT...

Page 41: ...7771 023 to measure 23 8 mm between the lip on the lower needle bar and the lip on the upper needle bar Do not measure to the needle sleeves 2 4 Adjust the lower needle bar to the gauge Tighten the cl...

Page 42: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 30 E STANDARD MACHINEADJUSTMENT...

Page 43: ...rs Be sure to remove all play in the mechanism There must be clearance 0 4 mm between the finger lever and the pivot bracket when the fingers are closed only Tighten the screws 3 Timing the gripper fi...

Page 44: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 32 E STANDARD MACHINEADJUSTMENT...

Page 45: ...djust the thread guide 2 1 Bring the lower needle bar to hold the needle in the DWELL position 2 2 Loosen two screws holding the thread guide 2 3 Set the thread guide at 0 8 mm from the side of the ne...

Page 46: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 34 E STANDARD MACHINEADJUSTMENT...

Page 47: ...the screw Check if the lifter hook is not touch by looper after adjustment The lifter hook can not touch the looper 6 T I M I N G T H E T H R E A D B R U S H 1 Thread brush opening 1 1 Bring the lowe...

Page 48: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 36 E STANDARD MACHINEADJUSTMENT...

Page 49: ...bevel gear on the main cam shaft 2 3 Rotate the other bevel gear to move the tension finger to its rear position Tighten the screws on the bevel gear 3 Clearance from the needle 3 1 Remove both throa...

Page 50: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 38 E STANDARD MACHINEADJUSTMENT...

Page 51: ...ng 2 Adjust feed dog angle 2 1 Perform this adjustment and the adjustment feed dog height at the same time 2 2 Bring the feed dog above the throat plate 2 3 Loosen two screws on the material feed arm...

Page 52: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 40 E STANDARD MACHINEADJUSTMENT...

Page 53: ...this time Determine whether to advance the follower foot to move upward sooner or retard the follower foot to move later 1 5 Rotate the handwheel to where the low section of the left upper looper cam...

Page 54: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 42 E STANDARD MACHINEADJUSTMENT...

Page 55: ...ft looper and the needle If necessary carefully bend the looper arm to get the proper clearance 3 Left looper height 3 1 Loosen the left looper arm and adjust the arm to just clear the needle bar on t...

Page 56: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 44 E STANDARD MACHINEADJUSTMENT...

Page 57: ...rm crank drive gear to the gearing Check that the material feed drive gear has not moved 1 6 Replace the nut on the gear stud and tighten 1 7 Install the arm crank assembly on the shaft of the lower a...

Page 58: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 46 E STANDARD MACHINEADJUSTMENT...

Page 59: ...align the end of the bender plate towards the operator flush with the throat plate This should set the opposite end of the bender plate at 0 4 mm above the throat plate Tighten the jam nut 3 Align to...

Page 60: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 48 E STANDARD MACHINEADJUSTMENT...

Page 61: ...7 1 Run the upper nut on the top of the presser foot rod to two threads from the top 7 2 Turn the underneath nut to move the spring clip against the upper nut Tighten the two nuts 8 Rod spring compre...

Page 62: ...eece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 50 1 3 S T E P M O T O R S E T U P Set up the gap 0 25 mm between the sensor face and flag on t...

Page 63: ...0 8 mm gap between feed dog sensor and assembly Sensor cable harness connector must be fitted into SK 3 on main card Check correct mains voltage setting is selected Switch on machine Pull the handwhe...

Page 64: ...ble and loosen two nuts 06000014 and two screws 0400004 2 Move the bracket down as needed and tighten two nuts 3 After the V belt is adjusted it is necessary to adjust the T belt Loosen the nuts move...

Page 65: ...ot neglect periodic maintenance If there is problem with electrical power supply switch off the operating switch circuit breaker Do not damage correct and remove safety labels Do not work with the mac...

Page 66: ...g the working table take care of hands Possible injury 3 Lubricate the machine daily 4 Perform visual check of mechanism especially in area of sewing mechanism 5 When the maintenance and checking is f...

Page 67: ...Released 06 2010 E mail service amfreece cz parts amfreece cz website www amfreece com Phone 420 582 309 286 Fax 420 582 360 606 DECO 2000 1 55 F MACHINE MAINTENANCE...

Page 68: ...ated separately also nonferrous metal parts and plastic parts 3 Parts mentioned in point 2 can be found in the spare parts manual with these marks l aluminium parts ll non ferrous metal parts lll plas...

Page 69: ...read breakage 2 3 The machine does not sew 2 3 Skipstitches 2 3 Theelectronicsystemerrormessages 2 4 Fusedescription 2 5 THE ELECTRONIC SYSTEM FAULTS Afterthemachineisswitchedonthedisplayisnotlight 2...

Page 70: ...upper needle bar 23 8 mm Needle clearance 0 4 to 1 2 mm The clearance between the needle and the end of the pads on the gripper fingers 0 13 mm The clearance between the fingers lever and pivot bracke...

Page 71: ...andsewing mechanismadjustment Poor thread quality Thread holes in the needle and looper are too small Cleantheroller Replace damaged parts Damaged the thread separator wornrightlooper Therollerisnotro...

Page 72: ...ver and tighten the locking screw Press the button OK The machine is stopped by STOP button Release the STOP button Press the START button The machine is not connected to the right power supply with a...

Page 73: ...The light does not operate INSURED PART FUSETYPE FAULT F 1 T2A 12 0008 4 665 The source GS 1 primary part The LED on GS 1 is not light F 2 T10A 12 0008 4 664 The source GS 2 secondary part Stepmotorfa...

Page 74: ...pressed the machine does not startoperating Contactor KM 1 does not switchon Check the contactor KM circuits it means button SB2 Start SB1 Stop Cover BQ6 or replace the contactor 12 0008 4 488 Contro...

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