Ametek JOFRA ATC-125 Service Manual Download Page 10

Page: 10 / 89

18-09-2007

122770

)

Turn the equipment on while pressing the

and

button.

The start sequence stops and the following menu appears:

The instrument can now be monitored while still functioning normally,
however, there is no access to the functions Switch Test and Auto
Step. Likewise, Work Orders cannot be executed.

2.1.1 Service Main Menu

)

Press

and the Service Menu will appear

Following information can be seen

•

Mains freq

shows mains frequency, which is measured by the

ATC itself. This has to comply with the actual mains frequency
(50Hz or 60 Hz)

•

Tick

is a counter with 1ms increment that starts when the

instrument is turned on.

Summary of Contents for JOFRA ATC-125

Page 2: ...2 18 09 2007 122770 06 ...

Page 3: ...2 3 1 DIP Switch Settings 59 2 3 2 Configuring the Power PCB for ATC 320 A B version 1 60 2 3 3 Configuring the Power PCB for ATC 320 A B version 2 61 2 3 4 Configuring the Power PCB for ATC 650 A B version 1 61 2 4 Adjusting and Testing PCB s 61 2 4 1 Current limiter for ATC 140 155 156 157 A B 61 2 4 2 MVI Circuit for ATC 250 320 650 A B 62 3 0 Spare Parts and Drawings 64 3 1 Spare Parts 64 3 2 ...

Page 4: ...gram ATC 155 A 82 3 12 Wiring Diagram ATC 155 B 83 3 13 Wiring Diagram ATC 140 156 A 84 3 14 Wiring Diagram ATC 140 156 B 85 3 15 Wiring Diagram ATC 157 A 86 3 16 Wiring Diagram ATC 157 B 87 3 17 Wiring Diagram ATC 250 320 650 A 88 3 18 Wiring Diagram ATC 250 320 650 B 89 ...

Page 5: ...aff Each calibrator passes several tests during assembly It undergoes a final inspection and test followed by a special calibration procedure laid down by our technical staff Caution If you decide to check and or re calibrate the calibrator you must always use certified test equipment only and ensure proper contact between the test probe and the well of the calibrator Operating guidelines and tech...

Page 6: ...Do not hesitate to contact our service department or your local distributor if you have further queries Note Please note that we would be very interested in hearing from you if you have any ideas or suggestions for changes to our products AMETEK Denmark A S Gydevang 32 34 3450 Allerød Denmark Phone 45 48 16 80 00 Fax 45 48 16 80 80 ...

Page 7: ...tructions we refer to the reference manual 105446 or the user manual 105447 Safety Symbols This manual contains a number of safety symbols designed to draw your attention to instructions that must be followed when using the instrument as well as any risks involved Warning Events that may compromise the safe use of the instrument and result in considerable personal or material damage Caution Events...

Page 8: ...ment For adjusting and calibrating the instrument we refer to the reference manual 105446 section 7 2 Please follow the guidelines in chapter 5 0 Storing and transporting the calibrator in the reference manual in order to care properly for the instrument after use ...

Page 9: ...rk s Service Department AMETEK Denmark s liability ceases if parts are replaced repaired using spare parts which are not identical to those recommended by the manufacturer non original parts are used in any way when repairing the instrument AMETEK Denmark s liability is restricted to errors that originated from the factory 2 1 Service Menu In the Service Menu it is possible to check a number of co...

Page 10: ...ere is no access to the functions Switch Test and Auto Step Likewise Work Orders cannot be executed 2 1 1 Service Main Menu Press and the Service Menu will appear Following information can be seen Mains freq shows mains frequency which is measured by the ATC itself This has to comply with the actual mains frequency 50Hz or 60 Hz Tick is a counter with 1ms increment that starts when the instrument ...

Page 11: ...ary regulator and the differential regulator Slave respectively The slave readout shows the activity in the top zone ATC 155 does not have a top zone PID SET temp tells which temperature the calibrator is set to even if it is not activated Slave is always set to 0 PID READ temp explains the readout of the regulating sensor in C Power setting informs about the regulation percentage in the two PID r...

Page 12: ...erters are displayed in the two columns The first column shows values as electrical units and the other column the corresponding values in C Next to Cold Junctions also a converted mV value is displayed This value is the voltage the chosen thermocouple type has to be compensated with Press in the Input Menu and the regulating AD converters Menu will appear Shown here are the A D converted values f...

Page 13: ...it Cold junc will have a value which is depending on the temperature in the instrument The value may vary between 10 500 000 and 12 000 000 If the value is 16 777 215 and Ref1 at the same time is below 9 000 000 there is probably an error with the Pt100 sensor placed in the thermocouple connector on the front panel Diff TC has to be between 8 300 000 and 8 500 000 when the calibrator is stable Pre...

Page 14: ...wn here are the A D converted values for the measurements on the SENSOR inputs The shown values are typical values The values are only updated for the inputs that are active The values for RTD and RTD ref apply when a Pt100 has been chosen as sensor TC must have a value between 8 300 000 and 8 500 000 when the input is short circuited RTD must have a value between 10 000 000 and 11 000 000 when a ...

Page 15: ... to be between 56 000 and 59 000 Press in the Service Input Menu and the AD converter Status Menu will appear Information on A D converter status 2 1 1 3 Service Output Menu Press in the Service Main Menu and the Output Menu will appear Here it is possible to test whether the beeper works and whether the Sync relay can change ...

Page 16: ... the individual keys may be tested 2 1 1 5 Service Display Menu Press followed by in the Service Main Menu and the Display Status Menu will appear Here contrast setting is shown in Also it is possible to show various pictures to test the display For further information about operation of display see user manual 105447 section 3 12 ...

Page 17: ...age Display structure no illegal Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 21 Error message Display array index illegal Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 22 Error message Display array called recursively Likely cause Solution Internal software error Please report error to AMETE...

Page 18: ...ftware error Please report error to AMETEK Denmark A S Error code 25 Error message Variable type illegal Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 30 Error message Negative array index Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 50 Error message Too many edit fields Likely cause Solution...

Page 19: ...r Please report error to AMETEK Denmark A S Error code 70 Error message Too many listbox lines Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 80 Error message Message on message not allowed Likely cause Solution Internal software error Please report error to AMETEK Denmark A S Error code 81 Error message No message to remove Likely cause Solution...

Page 20: ...n communication with one of the A D converters Check that all voltages on the power PCB are correct If they are the Main PCB is defective Replace the Main PCB If not replace Power PCB Error code 310 Error message Slave temperature too high Likely cause Solution When main adjustment has become stable differential temperature between top and bottom is still outside the limits Check measuring circuit...

Page 21: ...nd replace PCB if necessary Error No readout in display Error message Likely cause Solution Communication between CPU and display is defective Check ribbon cable between Main PCB and display PCB Check ribbon cable between display PCB and display module Error One or more keys are not functioning Error message Likely cause Solution The connection to the Main PCB is defective Check cable connection b...

Page 22: ... 10 Turn on the instrument and set the SET temperature to max temp 250 C ATC 250 320 C ATC 320 or 650 C ATC 650 Check that relay K1 has been pulled If the relay has not been pulled check with a short circuit in the connector CN4 If this pulls the relay the sensor is defective Change the sensor if possible otherwise change the entire well adjust and calibrate the unit Defective Power PCB If this do...

Page 23: ...155 only Error message Likely cause Solution Defective well Set the SET temperature to 50 C On the power PCB measure the voltage between CN8 terminal 1 and terminal 2 and the voltage between CN1 terminal 1 and terminal 2 If the voltage on CN1 is higher than 30V replace the well and re calibrate the unit If the voltage on CN8 is 0 45V 0 01V and the calibrator does not cool down sufficiently replace...

Page 24: ...ll and re calibrate the unit If the voltage on CN3 and CN6 is 0 33V 0 01V and the calibrator does not cool down sufficiently replace the well and re calibrate the unit Defective Power PCB If the voltage on CN1 is less than 30V and the voltage on CN3 differ from 0 33V 0 01V adjust R6 until the voltage is 0 33V 0 01V If it is impossible to adjust the voltage on CN6 replace the Power PCB If the volta...

Page 25: ...e Power PCB Set the SET temperature to 125 C On the Power PCB measure the voltage between test pin 24V and GND If the voltage is less than 23V pull out CN103 and re measure If the voltage still is too low check fuse F3 on Power PCB else replace Power PCB If pulling out CN103 re establishes the 24V the Stirling Controller PCB is defect Defect safety thermocouples If Safe is low check TC_Well or TC_...

Page 26: ...PIN6 FPSC GND Between PIN1 and PIN2 23V Between PIN6 and PIN3 0 8V and 5V Between PIN6 and PIN4 0V Between PIN6 and PIN5 30mV If the Stirling Alarm is high Pull out blue connecter on Stirling Controller PCB and measure the resistance over the Stirling engine safety termister 23 C R termister 43Kohm If broken replace sensor else replace Stirling Controller PCB NB Before replacing sensor contact AME...

Page 27: ...mperature and measure potentials between PIN1 and PIN3 on connector CN103 on Power PCB A temperature difference between the two sensors of 1 C equals a voltage difference of approximately 40µV If the difference is more than 200µV 5 C the heat pipe is defect Replace cooling unit or return calibrator to AMETEK Denmark A S for maintenance and refilling ...

Page 28: ...witch Test Input The voltage between the terminals on the panel should be at least 4 0V Check the signals SW TEST and SW TEST on the connector CN1 on the INPUT PCB Otherwise replace the Main PCB and adjust and re calibrate the unit Error Fan does not work Error message Likely cause Solution Fan obstructions Remove any obstructions ...

Page 29: ...n 7 0V Medium speed Umin 16 5V ATC 156 157 only 17 5V ATC 125 Full speed when the calibrator is cooling down Umin 21 8V 24V ATC 125 If supply voltages are above the minimum limits replace fan If supply voltages are lower than the limits replace and adjust Power PCB Error The READ temperature in the display is displayed as Error message Likely cause Solution The measured temperature is out of range...

Page 30: ...or The well temperature can not become stable Error message Likely cause Solution Sensor fault Check the RTD sensor Disconnect the sensor from the PCB Check the leak resistance from the RTD sensor The resistance between one RTD terminal and chassis terminal should be more than 10 MΩ For the ATC 650 this should also be tested with a well temperature above 600 C ...

Page 31: ...ween the lowest red terminal and the upper black is within 2 5 from the first current If these are not correct change the Main PCB and re calibrate the unit A D converter is defective With a sensor connected check that the A D converter readings in the Service Menu are normal If not change the Main PCB and re calibrate the unit Error The reference input is not measuring Error message Likely cause ...

Page 32: ... ATC 140 This should read about 18V If this is the case replace motor Broken ribbon cable or Main PCB If there is no signal check that there is a 5V signal on ATC 140 Power PCB CN9 pin 11 or ATC 250 Power PCB CN3 pin 11 If there is replace Power PCB else check ribbon cable and Main PCB Defective stirring magnet If the stirring magnet has got a flat side due to wear and tear it will not spin proper...

Page 33: ...e occurs reduce the factors mentioned below in steps of 0 05 e g from 1 00 to 0 95 Factory default is 1 00 for all factors If the rattling noise occurs within the first 2 minutes after start up adjust Factor 1 If the rattling noise occurs after 2 minutes of operation at well temperatures above 0 C and only at high ambient temperatures adjust Factor 3 If the rattling noise occurs after 2 minutes of...

Page 34: ...34 18 09 2007 122770 06 Error The instrument is locked in the opening menu Error message Likely cause Solution Locked by software due to wrong frequency setup Contact AMETEK Denmark A S ...

Page 35: ... VEE 19V 1V Refers to ISOGND ISO 26V 26V 1V 2 2 2 Oil Problems Spilling If for any reason it is necessary to remove silicone oil spilling from the interior or exterior of the instrument it is advisable to use OS20 from DOW CORNING OS20 is silicone oil with a viscosity low enough to dissolve the silicone oil used for calibrating purposes Warning Read the product information before use Due to flamma...

Page 36: ...36 18 09 2007 122770 06 Inserts If an insert is placed in a well which has not been cleaned properly the insert might get stuck Heating up the well melting the oil readily solves the problem ...

Page 37: ...ers A Removal of Spill Tray Exploded views fig 3 3 3 7 pos 19 ATC 140 250 A B Remove the spill tray 125161 by unscrewing the 4 Allen screws For safety reasons the spill tray has been attached to the handle by using silicone Thoroughly clean off all the old silicone Remove the 3 metal springs from under the spill tray When reassembling the instrument they must be mounted again Replace the rubber ga...

Page 38: ...ng the screws replace the silicone seal between the handle and the spill tray Put a thin line of silicone between the spill tray and the handle and smooth it out with a wet finger A god tip is to recalibrate the instrument before the silicone is applied B Removal of Display and Keyboard Unit all Models Exploded views pos 2 Remove the grid plate by unscrewing the 3 screws all models except ATC 140 ...

Page 39: ...e the 2 screws and washers in the top frame to enable the keyboard unit to be removed ATC 125 only Unscrew and remove the 2 screws and washers in the top frame enabling the keyboard unit to be removed Lift the keyboard unit carefully and disconnect the 2 poled connector and the flat ribbon cable on the backside The top frame must be removed if further replacements are necessary ...

Page 40: ...ers holding the top frame in place ATC 125 only First remove the 6 screws holding the top plate with globe The top frame can now be removed entirely to expose the interior of the instrument This picture shows an ATC 650 B This picture shows an ATC 155 B This picture shows an ATC 157 B ...

Page 41: ...0 155 156 157 A B Mark the 2 connectors to the Peltier elements with a pen as shown on the picture before disconnecting the connectors on the Power PCB The numbers correspond to the text on the PCB When reassembling the connectors be careful not to mistake the wire to the FAN red and black with the wires to the stirring motor red and blue ...

Page 42: ...CB Leave the one that connects the Power PCB to the Display Unit It is now possible to retract the Power PCB from the instrument a small support PCB as described in section D is also found in the early models of the ATC 320 650 A B ATC 125 A B Loosen the 2 screws in the bottom of the instrument Disconnect the cables on the Power PCB If the PCB still is stuck it can be necessary to loosen the big T...

Page 43: ...the top frame as described above disconnect the 4 ribbon cables on the Main PCB Now retract the Main PCB from the instrument This picture shows an ATC 155 B ATC 250 320 650 A B After removing the top frame as described above disconnect the 4 ribbon cables on the Main PCB Also remove the cable from the power inlet to the Power PCB from the Power PCB to make retraction of the Main PCB possible Note ...

Page 44: ...r all models Remove the thin aluminium plate placed above the transformer by pulling it up Remove the M4 nut and the washers securing the protective conductor with a 7 mm socket wrench In the ATC 250 320 650 A B models you will find 2 protective wires Now retract the aluminium plate in front of the well This plate is mounted on the well in ATC 140 157 A B and cannot be retracted ...

Page 45: ... of the straps for later assembly This picture shows the ATC 157 B Note that the aluminium plate is mounted on the well This picture shows the ATC 650 B calibrator ATC 140 157 A B To prevent the well in ATC 140 and ATC 157 from rattling rubber plugs 60G032 are fitted in between the heat sink on the well and the outer casing of the instrument one in each side ...

Page 46: ...gh possible to loosen the Stirling engine to replace the fan Warning The ATC 125 cooling system contains the gases R 1270 flammable and R 704 Helium under pressure The cooling system well Stirling engine connecter tube and expansion tank must be handled with care to avoid leaks from the system DO NOT dismantle the cooling system Note Remember that it is necessary to calibrate the instrument after ...

Page 47: ...n front of it ATC 125 only Remove one side and the back panel of the instrument This is done by first loosening the Allen screw in the front and the Torx screws in the back securing the side panel Loosen the Torx screws holding one side of the instrument Carefully lift up the entire side and the back panel Remove the 4 screws securing the fan and the protection grid in front of it ...

Page 48: ...irty replace it Now loosen the 4 nuts holding the Stirling engine Lift the Stirling engine as little as possible to slide out the fan max 5cm H Removal of Transformer Exploded views pos 11 First follow steps A through D followed by retraction of the two aluminium plates as described in the guidelines above ...

Page 49: ... nut and washer with a 7 mm socket wrench Cut the straps holding together the wires and retract the transformer after having disconnected the wires to the power inlet module Note the position of the straps for later assembly I Removal of I O Plates all Models Exploded views pos 3a 3b First follow steps A through D followed by retraction of the two aluminium plates as described in the guidelines ab...

Page 50: ...place the reference sensor in the well unit follow steps A through D followed by step F and then follow the procedure given below For the ATC 125 140 155 156 157 A B the hole for the reference sensor will be filled with compound and the well unit must be heated up to 100 150 C in order to soften the compound and thereby avoid breaking the sensor when removing it ATC 155 A B Place the well unit wit...

Page 51: ...ly lift up the Connection PCB and retract the reference sensor from the well unit When remounting a new sensor it must be placed in the hole together with 0 3ml compound The reference sensor is the one placed in the right hole beneath in the picture Disconnect the 2 sensor wires from the Connection PCB ATC 157 A B Place the Well Unit upside down and remove the 2 screws from the Connection PCB Care...

Page 52: ...ound ATC 320 650 A B Place the well unit upside down with the wires pointing towards you The reference sensor is the one placed to the right Cut the plastic strap holding together the wires from the reference sensor and the two thermocouples with pink wires Note the position of the straps for later assembly Remove the 3 mm screw washer and bracket holding the reference sensor Now it is possible to...

Page 53: ... with 0 2ml compound The wires must point in the same direction as on the picture The wires are secured to the well with a wire holder The loose ends of the sensor are connected to the reference sensor connector pin 1 and 4 Remember to short pin 1 and 2 and 3 and 4 ATC 250 A B Place the well unit upside down Unscrew the cable holder and retract the reference sensor To reinstall a new reference sen...

Page 54: ... the reference sensor and the 3 thermocouples Now the sensor can be retracted K Replacement of Thermocouples Exploded views fig 3 2 pos 21 fig 3 3 3 5 3 7 pos 18 To replace the thermocoupler in the well unit follow steps A through D followed by step F and then follow the procedure given below ATC 156 A B Place the well unit upside down and remove the 2 screws from the Connection PCB Carefully lift...

Page 55: ...mpound ATC 140 A B Remove the side panel by unscrewing the 4 Allen screws and the ground wire When remounting the ground wire be sure to replace the washers one on either side of the Cable Ring Tongue Terminal When installing the thermocouple sensor TC Kit 125170 the one end with two wires must be bend 90 50mm from the tip of the wire The sensor is placed in the hole in the bottom of the well toge...

Page 56: ...ple sensor by loosening the wire holder in the bottom of the well and pull out the bottom end of the sensor To retract the upper end of the sensor the isolating Teflon top must be loosened with a screwdriver and the sensor is pulled out After retracting the sensor the isolating Teflon top the top of the well the sensor hole and the wire canal are cleaned very firmly When installing the thermocoupl...

Page 57: ...ends of the sensor in the well the wires must be strapped together When a new sensor has been installed a new gasket has to be installed on top of the well The new gasket is supplied with the sensor kit L Replacement of Stirling Control PCB FPSC Exploded view fig 3 2 pos 22 ATC 125 A B only Remove the 4 nuts holding the PCB Carefully pull out the PCB ...

Page 58: ...5mm 2 CN7 PIN 1 CTRL V Signal Red 0 25mm 2 CN7 PIN 4 Drv Sig Signal Brown 0 25mm2 CN7 PIN 5 CN7 Error Signal Black 0 25mm 2 CN7 PIN 8 0V out DIP Switch Settings Note Instruments should be reassembled in reverse order Ensure that all parts are in good working order and that all wires are connected correctly ...

Page 59: ...er PCB s the DIP Switch Settings on the Power PCB are as follows DIP Switch Setting Model A model B model ATC 155 0000 0001 ATC 156 1100 1101 ATC 157 0010 0011 ATC 320 1000 1001 ATC 650 0100 0101 DIP Switch Settings on Version 2 Main PCB Regardless which Power PCB is connected to version 2 Main PCB s A and B model the DIP Switch Settings are as follows DIP Switch Setting Model A model B model ATC ...

Page 60: ...lows Model DIP Switch Setting ATC 140 00010101 ATC 155 156 157 01000100 ATC 250 00010100 ATC 320 00000000 ATC 650 01000000 New Power PCB with old Main PCB When version 2 Power PCB s are connected to version 1 Main PCB s the DIP Switch Settings on the Power PCB s are as follows Model DIP Switch Setting ATC 155 156 157 10001110 ATC 320 00001010 ATC 650 10001010 When connecting new Power PCB s with o...

Page 61: ...2 Power PCB one terminal on U15 must be disconected See drawing below 2 3 4 Configuring the Power PCB for ATC 650 A B version 1 Remove the resistor R20 from the Power PCB 2 4 Adjusting and Testing PCB s 2 4 1 Current limiter for ATC 140 155 156 157 A B Necessary equipment Voltmeter 0 1V with an accuracy of 0 01V Set up Voltmeter ...

Page 62: ...e latest PCB Adjustment ATC 140 156 157 A B c Turn the pre set potentiometer R6 R16 counter clockwise as far as possible d Switch the calibrator on using the power control switch e Set the calibrator to 50 C f Connect a voltmeter to CN3 g Adjust R6 until the voltage for CN3 reaches 0 33V h Connect a voltmeter to CN6 i Adjust R16 until the voltage for CN6 reaches 0 33V 2 4 2 MVI Circuit for ATC 250...

Page 63: ...service mode by pressing and holding and while the calibrator is switched on e Press SET temp and set the calibrator to max temperature 250 C 320 C or 650 C and press ENTER f Press Service and then Power g R37 is now turned clockwise until DutyK for Primary is between 0 95 and 0 98 h Switch off the calibrator using the power control switch ...

Page 64: ...64 18 09 2007 122770 06 3 0 Spare Parts and Drawings 3 1 Spare Parts All parts listed in the lists of spare parts can be obtained from the factory through your dealer see exploded views ...

Page 65: ... 105328 Transformer 12 122800 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 124978 Cable 34 pol 17 125868 Top plate with globe 18 126185 Stirling power cable length 660mm 19 125871 Insulation collar 20 126402 Complete FPSC cooling unit and Well 21 126403 Thermo Coupler sensor 22 125434 FPSC Power PCB 23 125432 Thermister for FPSC cooling unit 24 126093 Gasket ...

Page 66: ...ut sensor input A Models only 9 125159 Main board with sensor input B Models only 11 123628 Transformer ATC 140 156 157 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 124978 Cable 34 pol 15 105577 Cable 16 pol 16 105576 Cable 34 pol 17 105581 Cable 2 pol 18 125170 Thermo Coupler 19 125161 Spill tray including gasket 20 125162 Gasket Kit 21 125153 Stirring motor 125146 Tube of black silicone 60E01...

Page 67: ...35 Fan Complete 7 123180 Power PCB cooling device 8 123181 Main board without sensor input A Models only 9 123182 Main board with sensor input B Models only 10 105465 Grid plate 11 105327 Transformer 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 105580 Cable 26 pol 16 125232 Cable 26 34 pol 17 105581 Cable 2 pol 60B315 Fuse 5AT 105786 Fuse 3AT 123690...

Page 68: ...182 Main board with sensor input B Models only 10 105464 Grid plate for ATC 156 11 123628 Transformer ATC 140 156 157 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 105580 Cable 26 pol 16 124978 Cable 34 pol 16 125231 Cable 34 pol to 26 pol 16 125232 Cable 26 pol to 34 pol 17 105581 Cable 2 pol 18 123790 Thermo Couple 60E013 Power Entry Module 3A 1256...

Page 69: ...oard without sensor input A Models only 9 123182 Main board with sensor input B Models only 10 123632 Grid plate for ATC 157 11 123628 Transformer ATC 140 156 157 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 105580 Cable 26 pol 16 124978 Cable 34 pol 17 105581 Cable 2 pol 60E013 Power Entry Module 3A 125651 Backlight module for all ATC display 50 RE...

Page 70: ... Models only 9 125159 Main board with sensor input B Models only 10 124790 Grid plate 11 105328 Transformer 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 124978 Cable 34 pol 17 105581 Cable 2 pol 18 125172 Thermo Coupler 19 125161 Spill tray including gasket 20 125162 Gasket Kit 21 125171 Stirring motor 22 105101 Cable 230 mm 4 Wire 125146 Tube of bl...

Page 71: ... with sensor ATC 650 A B 6 123136 Fan Complete 7 123140 Power PCB heating device 8 123181 Main board without sensor input A Models only 9 123182 Main board with sensor input B Models only 10 105465 Grid plate 11 105328 Transformer 12 60G032 Rubber foot 13 105575 Cable 30 pol 14 105576 Cable 34 pol 15 105577 Cable 16 pol 16 105580 Cable 26 pol 16 124978 Cable 34 pol 17 105581 Cable 2 pol 60D542 Pow...

Page 72: ...72 18 09 2007 122770 06 Schedule for use of ribbon cable pos 16 No of pins Main PCB connector Power PCB connector Part no 26 26 34 34 26 34 26 34 105580 125231 125232 124978 ...

Page 73: ...122770 06 18 09 2007 73 3 2 Exploded View ATC 125 A B 1 2 3a b 4 6 7 9 8 10 11 12 18 23 19 17 22 24 20 13 16 15 14 21 Exploded view ATC 125 A B 126614 00 ...

Page 74: ...74 18 09 2007 122770 06 3 3 Exploded View ATC 140 A B 0 35 1 JRL 03 01 2005 A3 ...

Page 75: ...122770 06 18 09 2007 75 3 4 Exploded View ATC 155 A B ...

Page 76: ...76 18 09 2007 122770 06 3 5 Exploded View ATC 156 A B ...

Page 77: ...122770 06 18 09 2007 77 3 6 Exploded View ATC 157 A B ...

Page 78: ...ed View ATC 250 A B A3 0 34 1 ATC 250 Kompl 00 03 01 2005 125174 JRL mm Erstatter Dato Tegner Emnebetegnelse Tegnings nr Målstok Rev nr Tegn format Line ære m ål GYDEVANG 32 34 DK 3450 ALLER ØD TEL 45 48168000 Rev init Ændring dato Dok ...

Page 79: ...122770 06 18 09 2007 79 3 8 Exploded View ATC 320 650 A B ...

Page 80: ...N2 CN4 Sync CN 3 RS 232 M ain B oard RS232 Board Display Controller Board Power Board Display Key board Fan T r ansfo rme r Black Re d Brown Orang e A B C D GN D Mains input includ ing fu ses and voltage selector 126615 Rev 00 CN1 R1 CN 15 CN16 1 CN16 3 Whit e Whit e In put Boa rd PT10 0 CN1 CN7 C N2 2 6 Stirli ng engine Stir li ng C ontrol board CN8 2 2 8 8 2 2 ...

Page 81: ...rd Power Board Display Keyboard Fan Transformer Black Red Brown Orange A B C D GND Mains input including fuses and voltage selector CN1 R1 CN15 CN16 1 CN16 3 White White Input Board PT100 CN6 1 CN6 2 CN9 1 CN9 2 CN9 3 CN9 4 4 3 2 1 Ref TC Connector CN5 RTD I CN4 RTD S CN3 RTD S CN2 RTD I CN14 EARTH CN10 24V CN11 mA CN12 GND CN13 V CN8 SWTEST CN7 SWTEST CN1 CN7 CN2 2 6 Stirling engine Stirling Cont...

Page 82: ...ller Board Display Keyboard RS232 Board Fan Well Trafo CN16 CN15 CN1 R1 CN6 CN9 34 CN7 CN6 CN8 CN3 26 16 CN2 CN4 Sync CN3 RS232 30 CN4 CN2 CN3 CN5 CN1 12 2 9 2 CN3 CN4 CN7 CN5 CN6 CN2 2 8 4 4 Pt100 4 2x2 Peltier Black Red Brown Orange A B C D Mains input including fuses and voltage selector GND 12314800 ...

Page 83: ...tor Ref CN16 CN15 CN1 R1 CN6 CN9 34 CN7 CN6 CN8 CN3 26 16 CN2 CN4 Sync CN3 RS232 30 CN4 CN2 CN3 CN5 CN1 12 2 9 2 CN3 CN4 CN7 CN5 CN6 CN2 2 8 4 4 Pt100 4 2x2 Peltier Black Red Brown Orange A B C D Mains input including fuses and voltage selector GND 12299400 CN7 SWTEST CN8 SWTEST CN10 24V CN11 mA CN12 GND CN13 V CN5 RTD I CN4 RTD S CN3 RTD S CN2 RTD I CN14 EARTH 2 2 4 ...

Page 84: ... 6 C N1 5 C N1 4 C N1 3 C N1 2 C N1 1 CN 5 CN 6 C N4 C N3 1 CN 3 2 C N3 3 CN 3 4 CN 5 CN 2 6 6 CN 11 2 CN 11 1 CN 8 C N10 2 6 CN 7 C N9 2 CN 4 C N2 C N3 CN 5 CN 1 2 9 12 30 16 34 CN 3 C N7 CN 6 C N 8 34 C N 1 R 1 CN 15 CN 16 1 CN 16 3 W hite W hite CN 2 CN 4 Sync CN 3 RS232 Input Board Main Board RS232 Board Display Controller Board Power Board Display Keyboard Fan Transformer B la ck Re d B ro wn...

Page 85: ...CN 2 6 6 CN 11 2 CN 11 1 CN 8 C N10 2 6 CN7 CN9 2 CN4 CN2 C N3 CN 5 CN1 2 9 12 30 16 34 CN 3 C N7 CN 6 C N 8 34 C N1 R 1 CN 15 CN 16 1 CN 16 3 W hite W hite CN 2 CN 4 Sync CN3 RS232 Input Board Main Board RS232 Board Display Controller Board Power Board Display Keyboard Fan Transformer Black R ed Brown Orange A B C D GN D M ains input including fuses and voltage selector 123812 Rev 01 PT100 C N6 1...

Page 86: ...10 CN1 9 CN1 8 CN1 7 CN1 6 CN1 5 CN1 4 CN1 3 CN1 2 CN1 1 CN5 CN6 CN4 CN3 1 CN3 2 CN3 3 CN3 4 CN5 CN2 6 6 CN11 2 CN11 1 CN8 CN10 2 6 CN7 CN9 2 CN4 CN2 CN3 CN5 CN1 2 9 12 30 16 34 CN3 CN7 CN6 CN8 34 CN1 R1 CN15 CN16 1 CN16 3 White White CN2 CN4 Sync CN3 RS232 Input Board Main Board RS232 Board Display Controller Board Power Board Display Keyboard Fan Transformer Black Red Brown Orange A B C D GND Ma...

Page 87: ... CN3 4 CN5 CN2 6 6 CN11 2 CN11 1 CN8 CN10 2 6 CN7 CN9 2 CN4 CN2 CN3 CN5 CN1 2 9 12 30 16 34 CN3 CN7 CN6 CN8 34 CN2 CN4 Sync CN3 RS232 Main Board RS232 Board Display Controller Board Power Board Display Keyboard Fan Transformer Black Red Brown Orange A B C D GND Mains input including fuses and voltage selector 123814 Rev 01 CN1 R1 CN15 CN16 1 CN16 3 White White Input Board PT100 CN6 1 CN6 2 CN9 1 C...

Page 88: ...R1 CN6 CN9 34 CN7 CN6 CN8 CN3 34 16 CN2 CN4 Sync CN3 RS232 30 CN4 CN2 CN3 CN5 CN1 12 2 9 2 CN3 CN4 CN1 CN8 CN7 CN2 2 2 8 Pt100 4 Heating elements Blue Orange Grey Brown A B C D Mains input including fuses and voltage selector GND 12314901 6 4 4 Secondary Primary 4 Resistor Resistor 2 4 Temperature protection TC CN9 CN6 CN5 2 2 Differential TC Display Power CN11 Motor Only ATC 250 A ...

Page 89: ... CN8 CN7 CN2 2 2 8 Pt100 4 Heating elements Blue Orange Grey Brown A B C D Mains input including fuses and voltage selector GND 12299501 6 4 4 Secondary Primary 4 Resistor Resistor 2 4 Temperature protection TC CN9 CN6 CN5 2 2 Differential TC Input Board TC Connector Ref CN16 CN15 CN1 R1 CN6 CN9 CN7 SWTEST CN8 SWTEST CN10 24V CN11 mA CN12 GND CN13 V CN5 RTD I CN4 RTD S CN3 RTD S CN2 RTD I CN14 EAR...

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