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5100P TDLAS Analyzer

USER MANUAL

PN 9000-246-VE, Rev D

5000-016-PI REV A

Summary of Contents for 5100P

Page 1: ...5100P TDLAS Analyzer USER MANUAL PN 9000 246 VE Rev D 5000 016 PI REV A...

Page 2: ...iability for any errors or inaccuracies that may appear in this document AMETEK Process Instruments is not responsible for any infringement of patents or other rights of third parties that may result...

Page 3: ...ments 2 2 Storage Prior to Installation 2 2 Uncrating and Inspecting the Analyzer 2 2 Tools Equipment and Supplies Required to Connect and Prepare the 5100P for Operation 2 2 Utilities Required for th...

Page 4: ...nication Between the Analyzer and Computer 3 18 Closing the 5100P Application Software 3 19 Introduction to the 5100P Application Software 3 20 5100P Application Software Functionality 3 20 Working Fr...

Page 5: ...lacing Parts 4 8 Systems With an AMETEK Supplied Sample Panel 4 8 Systems Without an AMETEK Sample Panel 4 10 Troubleshooting Alarms 4 11 SPECIFICATIONS 5 1 5100P Analyzer Specifications 5 1 Approvals...

Page 6: ...si elle n est pas strictement ob serv e indique un risqu potential de blessure s rieuse d une personne ou une contamination environmentale An operating procedure which if not strictly observed may re...

Page 7: ...safety protection originally provided by the equipment Follow all instructions and warnings in this guide Toute utilisation de l quipement d une fa on non sp cifi e par le fabricant peut nuire la pro...

Page 8: ...raient prendre en consid ration avant de brancher l chantillon jusqu l analyseur quipement de protection individuelle et une ventilation ad quate doivent servir si l chantillon de gaz est toxiques inf...

Page 9: ...viron ment or human health In order to prevent the release of harmful substances into the environment and to conserve our natural resources AMETEK recommends that you arrange to recycle this product w...

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Page 11: ...00P a tunable diode laser TDL is used to produce energy at a very specific wavelength which the analyte of interest s molecules strongly absorb The radiant energy produced by the TDL passes through th...

Page 12: ...easuring Cell and to remove unwant ed contaminants from the measuring cycle The 5100P can operate without this Sample Conditioning Panel in Class I Division 2 areas To maintain ATEX IECEx certificatio...

Page 13: ...er via its integrated Display User Interface or using the 5100P Application Software option installed on a desktop or laptop computer via USB connection Both communication meth ods are described in Ch...

Page 14: ...P Application Software Navigation icon While working from the User Interface or the Application Software use these navigational aids to quickly access software screens See example at left while naviga...

Page 15: ...operation of the analyzer must be in accordance with all of the customer and local regulatory standards and pro cedures There are no operator serviceable components inside the analyzer Refer all serv...

Page 16: ...en the shipping and storage case the 5100P Analyzer is shipped in and inspect the instrument for damage If equipment is damaged notify the carrier and contact AMETEK Service https www ametekpi com cus...

Page 17: ...tions 1 Connect the Battery Charger cord to the Charger Port on the back of the 5100P Analyzer To do this remove the Dust Cap from the Charger Port and align and insert the keyed male threaded charger...

Page 18: ...nternal bat tery pack it is important to operate the analyzer in a manner consistent with obtaining maximum usable battery life between charges If used properly a fully charged battery will provide a...

Page 19: ...onent Function Inlet Valve Use this valve to isolate the 5100P Analyzer from the Sample Gas stream and to allow the flow of Sample Gas into the Sample Conditioning Panel Outlet Fitting Panel Exhaust t...

Page 20: ...the Filter membrane separator to remove any entrained trapped liquids and particulate matter before the gas passes through the Flow Meter Figure 2 2 1 Sample Panel Flow Diagram Maximum 250 PSIG Standa...

Page 21: ...ure Sample gas is passed through the Filter membrane separa tor to remove any entrained trapped liquids and particulate matter before the gas is passed through the Flow Meter Figure 2 2 2 Sample Panel...

Page 22: ...conditions are met Sample flow rate needs to be controlled between 1 2 LPM The Sample Inlet pressure must be 0 4 0 7 BARG 6 10 PSIG Liquid and solid particulates must be removed from the Sample gas by...

Page 23: ...5100P Analyzer in ATEX IECEx hazardous locations use only the built in Battery Pack to power the analyzer Do not connect and use the Battery Charger to supply power to the analyzer Ensure the area is...

Page 24: ...clockwise Closed 2 Connect the sample line to the 1 8 inch compression fitting on the Sample Panel s Inlet Valve 3 Ensure there are no leaks at this connection Use Snoop or another suit able leak dete...

Page 25: ...ed down gauge reads zero 0 close the Inlet Valve on the Sample Panel Close all other Sample Panel valves to ensure no contaminates enter the panel 4 Disconnect the sample line from the 5100P Sample Pa...

Page 26: ...ve been connected and routed to a safe venting location and the connections have been tested for leaks the analyzer can be powered up and commissioned into normal operation To power up the 5100P Analy...

Page 27: ...te concentration is displayed on the first line If water vapor is the analyte the Dew Point temperature e g dewC is displayed on the second line For most applications the factory default setting for t...

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Page 29: ...r The AMETEK 5100P TDLAS Analyzer is equipped with an easy to navigate local User Interface which allows you to perform basic functions such as for setting Concentration Alarm high and low setpoints c...

Page 30: ...Numeric keys 0 9 to enter numerical data Use the Decimal key to enter a decimal character Use the Minus key to enter a negative number Arrows Use the Arrow keys to view Sub Menu items from the Main Me...

Page 31: ...ile others have pre defined selections to choose from To make a change to a parameter value i e screen displays NEW _ use the numeric keys to enter the new value and then press To make a change to a p...

Page 32: ...ce Menu Map Main Screen Alarm Config Concentration Low Limit High Limit PPMV Clock Lb mmscf mg nm3 Units New Value New Value Second Minute Hour Day Month Year New Value New Value New Value New Value N...

Page 33: ...he 5100P is first powered up it will complete its initialization sequence following by completing its laser tuning After the start up sequence is com plete approximately one 1 minute the analyzer begi...

Page 34: ...item use the Up or Down arrow key to toggle between the two options The parentheses indicate the selected item Editing Alarm Concentration Low High Setpoints The 5100P can be changed to enable concen...

Page 35: ...menu Or press Esc to discard the changes and retain the existing values 5 Repeat Steps 3 and 4 to change the HI LIMIT value Figure 3 5 3 LO LIMIT CONCENTRATION screen CONCENTRATION LO LIMIT 0 0 PPMV N...

Page 36: ...d in the following pages Working From the Configuration Menu The Configuration CONFIG menu allows you to change various analyzer and application parameters To change Configuration parameters 1 From th...

Page 37: ...will be prompted with NEW _ Figure 3 7 2 illustrates the Year parameter in Edit mode Continue below to review the descriptions of each Clock parameter in the order they are seen when scrolling down t...

Page 38: ...hour format i e 1 1 a m and 19 7 p m For example to change the Hour to 3 p m use the Numeric keys to enter 15 Minute The Minute is entered using two digits 1 60 For example to change the Minute to 33...

Page 39: ...re 3 8 Unit Settings menu UNITS ppmV lb mmscf To change the measurement unit 1 From the CONFIG menu use the Up or Down arrow keys to select Units Press Enter to view the Units sub menu 2 Use the Up Do...

Page 40: ...ange the contrast of the display to the level that best suits the ambient lighting Decreasing the display contrast too much prevents the display from being visible exercise caution when setting this p...

Page 41: ...Backlight Time seconds is displayed and you will be prompted with NEW _ 2 Use the Numeric keys to enter the new value in seconds Press Enter to return to the CONFIG menu Note that the duration settin...

Page 42: ...write the oldest data points leaving only the most recent 1440 data points maintained in memory Longer data logging intervals can be set by the user To change the Sample Log duration 1 From the CONFIG...

Page 43: ...will be used to connect to the 5100P 2 Navigate to the USB drive device and click it to open it Save the files to a folder on the PC s hard drive For example create an AMETEK Software folder in the P...

Page 44: ...while the software installs After the software installs the message AMETEK 5100P has been successfully installed will appear Click Finish to complete the installation An Ametek 5100P exe icon which ca...

Page 45: ...lick Programs and Features or Add or Remove Programs 3 Select AMETEK 5100P and click Uninstall or Remove to remove the software The software and its desktop icon will be removed 4 In the C Program Fil...

Page 46: ...4 and insert one end of the USB cable Type B into the USB Port on the 5100P 3 Connect the other end of the USB cable into a USB port on the computer 4 Turn On the computer and start the Application So...

Page 47: ...appear Click Yes to exit or No to continue working with the software 3 If you are finished working with the 5100P Analyzer press the Power On Off key to power down the analyzer 4 Disconnect the USB ca...

Page 48: ...u to current Alarms triggered by the system which may require action to correct The Top Banner is available on all software screens Main Menu The Main Menu selections which are available from all scre...

Page 49: ...These drop down lists allow you to choose different operational op tions concentration and Dew Point options and interval options when logging Trend data or saving Spectra data Radio buttons These al...

Page 50: ...s Laser Alarm indicator The Alarm indicator will flash RED if there has been an alarm condition that has that has been triggered by the system but not yet been acknowl edged GREY no alarms GREEN ackno...

Page 51: ...y of alarm messages from the analyzer The message Downloading Alarm History appears while the historical alarms are being downloaded A complete list of historical alarms will appear with information a...

Page 52: ...ill be prompted with the message Are you sure you want to clear all history data Trend and Alarms Click Yes to clear the complete list of all Trend and Alarms historical data from analyzer memory Clic...

Page 53: ...in a non hazardous and safe or General Purpose area To view a Concentration graph of live 5100P Trend data in graphical format 1 From the Trend screen select Real Time Trend When you select this op t...

Page 54: ...int and additional data points will be displayed as time progresses The Start Logging button will change to Stop Logging use this to stop saving concentration Trend data 5 At any time you can click St...

Page 55: ...t will be dis played in the 5100P Trend data Unit options include ppmV Lb MMscf mg Nm3 Dewpoint C Dewpoint F ppmW and 2 To save this data to your hard drive click Save Trend to view the Save As dialog...

Page 56: ...heck if the issues has resolved itself If the problems continues contact AMETEK Service and describe the problems you have encountered To view and save raw Sample gas spectra 1 From the Main Menu clic...

Page 57: ...ate to the desired folder in which to save the file Enter a descriptive filename e g SampleSpectra_Site Name_2022 1 06 and click Save Note that a date is not automatically appended to the filename The...

Page 58: ...hich a Concentration High alarm will be trig gered if the concentration of the analyte being measured exceeds this value To change the High Limit value click in the numerical text field and enter a ne...

Page 59: ...ht will remain on after the last user keypad input To help extend the 5100P Analyzer s battery life set this timer to turn Off automatically after a time delay following any use of the keypad To disab...

Page 60: ...r Zero Calibration For details about calibrating the system refer to Span or Zero Calibrating the 5100P Analyzer in this chapter The Backup Restore group allows you to save back up the current analyze...

Page 61: ...s bar is displayed below the Calibration group Note that the Span and Zero buttons change to Accept span and Cancel span Wait for the Concentration reading to stabilize and then click the Accept span...

Page 62: ...s displayed below the Calibration group Note that the Span and Zero buttons change to Accept zero and Cancel zero 2 If you click the Accept zero button the Zero Calibration will stop and the analyzer...

Page 63: ...ge Do you want to backup analyzer param eters will be displayed 2 Click Yes to save the configuration settings to a file If the backup is suc cessful the message Backup is successful will be displayed...

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Page 65: ...Panel pro vided with the analyzer and properly inspect and replace the Filter Elements at regular intervals This will prevent any liquids and particulate matter from entering the instrument When not...

Page 66: ...Safety incidents unplanned releases unplanned down situations and running analyzers to failure come at a much higher cost Our customer commitment continues well beyond the start up and com missioning...

Page 67: ...quipment Before returning equipment for repair please obtain a Return Material Authori zation To do this follow the link below or click the Return Authorization link on our main Customer Support page...

Page 68: ...Fittings 31765JE Inlet Outlet Compression Fitting 33354JE Cell Inlet Tubing with Fitting Nuts and Ferrules 7002 428 TE Cell Outlet Tubing with Fitting Nuts and Ferrules 7002 429 TE Dust Cap for Charge...

Page 69: ...4 SE International Outlet Plug Adaptor 1001 089 JE Shoulder Carrying Strap 3000 683 JE USB Cable External 1000 122 JE Shipping Case 3000 763 JE 5100P TDLAS Analyzer User Manual Hard Copy 9000 246 VE 5...

Page 70: ...the area around the analyzer for flammable gases If an explosive gas atmosphere is present do not disconnect power from the analyzer or any alternate power sources that supply power to the analyzer co...

Page 71: ...any maintenance service or troubleshooting on the analyzer review and follow all safety information under Person nel and Equipment Safety Information following the Table of Con tents near the beginnin...

Page 72: ...r the Filter to become dirty If the Filter remains clean for extended periods of time the Filter can be checked less frequently if preferred Figure 4 1 5100P Analyzer with AMETEK supplied Sample Condi...

Page 73: ...aged it can be reused Set it aside until it is ready to be replaced 5 Use a soft clean cloth to remove any liquids or particulates present in the Filter Body assembly 6 Obtain one new Filter Membrane...

Page 74: ...rating the 5100P Analyzer without an AMETEK supplied Sample Conditioning Panel precautions must be taken to remove liquid and solid par ticulates from the Sample gas to ensure analyzer performance and...

Page 75: ...he Alarm Concentration screen and edit the Hi Limit value Refer to Editing Alarm Concentration Low High Setpoints in Chapter 3 for information on how to change this value From the 5100P Application So...

Page 76: ...peatedly contact AMETEK Service and Support for assistance Warning TEC Temp Lo User Interface TEC Temperature Low 5100P Application Software The temperature of the laser drops below the factory set to...

Page 77: ...lyzer is below the rated value Corrective Action Protect the 5100P Analyzer from extreme cold and or operate it only when ambient temperatures are within the defined range of 20 C to 50 C 4 F to 122 0...

Page 78: ...d and safe location prior to use If the analyzer Low Battery alarm persists after charging contact AMETEK Ser vice and Support for assistance Warning Clipping Spectra 5100P Application Software The 51...

Page 79: ...to Analyte Specific Manual Supple ment Range Application specific refer to Analyte Specific Manual Supple ment Accuracy Application specific refer to Analyte Specific Manual Supple ment Repeatability...

Page 80: ...FH recommended Sample Wetted Parts 304 Stainless Steel 316 Stainless Steel SiO2 glass EPDM Environmental Ratings Ambient Temperature 20 to 50 C 4 to 122 F Maximum Altitude 2000 meters Relative Humidit...

Page 81: ...0 IEC 60079 15 2010 Ed 4 ATEX Certificate No ITS19ATEX25194X Marking II 3 G Ex nA ic op pr IIC T3 Gc 20 C Tamb 50 C Directive 2014 34 EU using the following standards EN 60079 0 2012 A11 2013 EN 6007...

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Page 83: ...available Through process application consulting we create custom designed solutions that meet the needs of your specific application or process ametekpi com USA Pennsylvania 150 Freeport Road Pittsb...

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