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incidents arising or resulting from the use of external

insulation blankets. The manufacturer will not be liable for

corrosion of parts which may have resulted from the use of

such insulation blankets.
(1) The space between the base and the floor on a gas water

heater is necessary for proper air flow. This space must be

maintained unobstructed. As time passes, the blanket may sag

causing an obstruction of this air passage, resulting in an

unsafe operating condition.
(2) Do not apply insulation to the top of a gas water heater.

This will affect the operation of the draft hood, resulting in an

unsafe operating condition.
(3) Do not cover any access panels leading to burner

compartments, thermostat(s) control, doors, or temperature

&pressure relief valve on the water heater.
(4) Do not cover any labels or instruction material applied to

this water heater. These safety labels and instruction material

must remain on the water heater and be visible for reference by

the user. Do not attempt to remove these labels, as they are a

permanent part of this water heater as required by Certification

Agencies and/or the Federal Government.

INSTALLATION CHECK LIST*

*This is presented for ease of reference. It is not comprehensive.
All instructions and warnings must be read and adhered to.

A. HEATER LOCATION

Close to area of vent.

Indoors and protected from freezing temperatures.

(Refer to Water Piping Section)

Proper clearance from combustible surfaces observed and

heater not installed directly on carpeted floor.

Sufficient fresh air supply for proper operation of heater.

Air supply free of corrosive elements and flammable

vapors.

Provisions made to protect area from water damage.

Sufficient room to service heater.

B. WATER SUPPLY (See WATER PIPING)

Install a cold water inlet valve (Figure 6).

Heater completely filled with water.

Water connection tight and free of leaks.

C. RELIEF VALVE

Install a new Temperature and Pressure Relief Valve
properly and discharge line run to open drain.

Discharge line protected from freezing (Figure 6).

D. GAS SUPPLY

Gas supply same as the type of gas listed on the data plate.

Gas line equipped with shut-off valve, union and drip leg

(Figure 6).

Approved pipe joint compound used.

Soap and water solution used to check all connections and

fittings for possible gas leaks.

E. VENTING (Figure 6)

Draft diverter properly installed.

Vent connector(s) securely fastened together with screws.

Vent connector(s) at least 6” from combustible material.

Flue baffle engaged in slots if provided in flue tube.

heater fittings as they may contain nonmetallic parts. When

making these connections, always use a good grade of pipe

joint compound and be certain that all fittings are drawn up

tight (See Figure 6 for proper installation).

After piping has been installed allow tank to fill with water

and check connections for leaks. To insure complete filling of

the tank, allow air to exit by opening the nearest hot water

faucet until a constant flow of water is obtained.

CAUTION

OPERATING AN EMPTY OR PARTIALLY FILLED WATER
HEATER WILL RESULT IN DAMAGE TO THE TANK.

SOLAR INSTALLATION

When this appliance is used AS A SOLAR STORAGE

HEATER OR AS A BACKUP FOR THE SOLAR SYSTEM,

the following warning applies.

WARNING

Water supply to this heater

must not exceed 180°F. Water temperature in excess of 180°F

will cause the high limit control to function or open and shut

off gas supply. The high limit control is a single use type that

will require the replacement of the thermostat before the burner

can operate. If the water supply from the solar system is above

120°F, a tempering valve or temperature limiting valves must

be installed in the water supply line to limit the supply

temperature to 120°F .

CHEMICAL VAPOR CORROSION

The water heater should not be installed near an air supply

containing halogenated hydrocarbons. Water heater corrosion

and component failure can be caused by the heating and

breakdown of airborne chemical vapors. Beauty shops, dry

cleaning establishments, photo processing labs, storage areas

of liquid and powdered bleaches, swimming pool chemicals,

spray can propellants, cleaning solvents, refrigerator and air

conditioning refrigerants, calcium and sodium chloride, waxes

and process chemicals are typical locations and compounds

which are potentially corrosive. These materials are corrosive

at very low concentration levels with little or not odor to

reveal their presence. Products of this sort should not be stored

near the water heater. Air which is brought in contact with the

water heater should not contain any of these chemicals. If

necessary, uncontaminated air should be obtained from remote

or outside sources. NOTE: Contaminated air may cause and

orange colored flame.

INSULATION BLANKET

CAUTION

Insulation blanket kits which are available for external appli-

cations to water heaters are not recommended. However, some

governing bodies require their use in new construction of

additions, regardless of how efficient the water heater may be.

If an insulation blanket is applied to this heater CAUTION

must be exercised not to restrict the proper function of the

heater. The manufacturer of this heater will not be liable for

7

130931 Rev April ʻ07

Summary of Contents for 100-83 AS

Page 1: ...type gas only Check the data plate near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THEN THE ONE LISTED ON THE DATA PLATE Failure to use the correct gas c...

Page 2: ...e same room or area near the water heater Keep flammable products 1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Installation Do not install water heate...

Page 3: ...IONS TEMPERATURE ADJUSTMENT BURNER ADJUSTMENT BURNER MAINTENANCE EMERGENCY SHUT DOWN REMOVAL OF BURNER ASSEMBLY REPLACING BURNER ASSEMBLY THERMOCOUPLE AND OR PILOT REPLACEMENT DRAINING AND FLUSHING IN...

Page 4: ...EATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION WE URGE YOU TO READ ALL INSTRUCTIONS THOROUGHLY before attempting installation or operation of your water heater Keep these instructions for future re...

Page 5: ...ld include those areas where flam mable liquids such as gasoline solvents liquefied propane or butane etc or other substances such as adhesives etc all of which emit flammable vapors may be improperly...

Page 6: ...nimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure 4 3 When communicating with the outdoors through horizontal ducts each duct openi...

Page 7: ...130931 Rev April 07 4...

Page 8: ...t cracking of the gas valve inlet housing The suggested maximum torque is 31 5 ft Ibs The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked...

Page 9: ...treatment or any chemicals to any heat piping since the piping contains potable water DO NOT use with ferrous piping The system should be installed only with new piping that is suitable for potable w...

Page 10: ...ided in flue tube heater fittings as they may contain nonmetallic parts When making these connections always use a good grade of pipe joint compound and be certain that all fittings are drawn up tight...

Page 11: ...light matches Do not smoke 4 DO NOT touch electrical switches on or off 5 Extinguish any open flames 6 Shut off gas at manual shut off valve 8 130931 Rev April 07 7 Use an outside phone and immediate...

Page 12: ...uld remain lit If it goes out repeat steps 3 through 8 8b For Gas LP Light match and hold to pilot While holding lightedmatch to pilot depress the gas control knob all the way hold until pilot lights...

Page 13: ...4 Depress gas control knob slightly and turn clockwise to OFF If knob is in ON turn clock wise to PILOT then depress knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to O...

Page 14: ...gy Cut Off The Energy Cut Off will shut off all gas supplied to the Burner and pilot Burner in the event the water temperature exceeds 180 F The Energy Cut Off switch is a single use switch and is not...

Page 15: ...he pilot burner assembly NOTE If for any reason the thermocouple will not disengage from the pilot bracket assembly replace the complete pilot assembly follow steps 4 and 5 otherwise go to next step 3...

Page 16: ...ATER DO NOT ATTEMPT TO SERVICE THE WATER HEATER OR PERFORM OTHER RECOMMENDATIONS ON THIS LIST UNLESS YOU ARE TRAINED AND QUALIFIED TO DO SO SYMPTOM Burner will not ignite Burner flame floats Lifts off...

Page 17: ...tacking 3 Closed water system CORRECTIVE ACTION 1 Check with utility 2 Replace with new thermostat 1 Check with utility 2 Check with utility 3 Notify utility install dirt trap in gas lines 4 Clean che...

Page 18: ...ice clogged 3 Wrong pilot burner 1 Wrong pilot burner 1 Sulfides in the water CORRECTIVE ACTION 1 Replace with new thermostat control value 2 Replace control valve 1 See page 8 and 11 1 Provide ventil...

Page 19: ...17 19 8 10 16 LEGEND Special anode rod see page 13 Temperature Pressure Relief Valve is required but may not be factory installed It is imperative the replacement main burner main burner orifice mani...

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