American Standard 100-83 AS Operating, Installation And Service Manual Download Page 8

POTENTIAL HAZARDOUS
DOWNDRAFT
OPERATION

• EXHAUST 

FANS

• VENTILATION

SYSTEMS

• CLOTHES 

DRYERS

• FIREPLACES

• OTHERS

MECHANICAL EXHAUSTING AND
FIREPLACES

The operation of air-moving devices such as exhaust fans,

ventilation systems, clothes dryers, fireplaces, etc., can affect the

proper operation of gas utilization equipment. Consequently,

special attention must be given to conditions these devices may

create to avoid unsatisfactory operation of the equipment.

VENTING

WARNING

There are various types of vent dampers currently avail-
able. Some of these vent dampers are certified by the
American Gas Association Laboratories. The certifica-
tions apply to the vent damper device only and does not
mean they are certified for use on this water heater. The use
of these devices is not permitted by the manufacturer of
this water heater.

The water heater must be connected to the chimney. The vent pipe
from the heater to the chimney (vent connector) must be no less than
the diameter of the drafthood outlet on the heater and should slope
upward to the chimney at least 1/4 inch per linear foot. (Figure 6).

Due to great variances in installations, unforeseeable by the
manufacturer of the water heater, increased size vent connectors and
pipes may be necessary for proper venting. Consult your local
utility. They will aid you in determining the proper venting for your
heater from the vent tables in the American National Standards
Z223.1 (NFPA 54) “National Fuel Gas Code.”

Drafthood: If you are replacing an old heater be sure to use the new
drafthood supplied with the new heater. Secure drafthood in place with
screw provided.

GAS PIPING INSTALLATION

All piping must comply with local and state ordinances or with the
National Fuel Gas code ANSI Z223.1 (NFPA 54), whichever applies.

Use clean black iron pipe or equivalent material approved by local
codes and ordinances for gas piping. Install a ground-joint-union in
the supply line as close to the water heater as possible. A manual gas
shut-off valve should be at least 5 feet above floor level and readily
accessible. A drip leg (consisting of a pipe tee, 4 inch nipple, and a
cap) should be installed as shown in Figure 6.
Make sure the gas supplied to the heater is the same type as listed on
the rating plate. DO NOT ATTEMPT TO USE THIS WATER HEATER
WITH ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING
PLATE.

Compound used for the connection of all gas piping should be
resistant to the action of liquefied petroleum (L.P.) gases. Apply pipe
dope sparingly to the male threads only. DO NOT apply pipe dope to

5

130931 Rev April ʻ07

the gas valve inlet. Make certain that no pipe dope has become
lodged in the inlet screen of the gas valve. This will restrict the flow
of gas. When attachment of gas piping to gas valve inlet is made,
extreme care must be taken to prevent pipe dope from entering the
gas valve inlet and to avoid excessive torque to prevent cracking of
the gas valve inlet housing. The suggested maximum torque is 31.5
ft. Ibs. The manufacturer of this water heater will not be liable for any
damage or injury caused as a result of a cracked gas inlet from
excessive torque.
After completing all gas connections, check each gas connection and
fitting for leaks. Use a soap and water solution or a commercial leak
detector fluid. NEVER USE MATCHES OR OPEN FLAME WHEN
CHECKING FOR GAS LEAKS.
The water heater and its individual gas shut off valve must be
disconnected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig (14”
W.C.) or 3.5 kPa.
The water heater must be isolated from the gas supply piping system
by closing its individual manual shut-off valve during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (14” W.C.) or 3.5 kPa.

If the gas valve is subjected to pressure exceeding 1/2 psig, the
damage to the gas valve could result in an extremely hazardous
condition. If this has occurred, the gas valve must be replaced contact
your dealer for service. It is recommended that all service work be
done by qualified service agency.

INSTALLATION SAFETY WARNING

L. P.  UNITS:

Liquefied petroleum (L.P.) gas is heavier than air and

will remain at floor level if there is a leak. Basements, crawl spaces,
closets and areas below ground level will serve as pockets for
accumulation of leaking gas. Before lighting, sniff at floor level. IF
YOU SMELL GAS, follow applicable instructions on the front cover
or on Page 8. DO NOT OPERATE APPLIANCE UNTIL LEAKAGE IS
CORRECTED.

WARNING

DO NOT USE OPEN FLAME OR ANY KIND OF SPARK
TO
CHECK FOR LEAKS.

TEMPERATURE AND
PRESSURE RELIEF VALVE

For protection against excessive pressures and/or temperatures, a
temperature and pressure relief valve must be installed in the opening
marked, “temperature and pressure relief valve” a design certified by a
nationally recognized testing laboratory that maintains periodic
inspection of production of listed equipment or materials, as meeting
the requirements for Relief Valves and Automatic Gas Shut-Off
Devices for Hot Water Supply Systems,Z21.22. Pressure rating of the
valve must not exceed the working pressure shown on the data plate
of the water heater.
Relief piping must terminate 6 inches above a floor drain or external
to the building. Do not thread, cap, or plug the end of this discharge
line. Be certain that no contact is made with any live electrical part.
Do not connect discharge line directly to drain. (Figure 6).
To prevent bodily injury, hazard to life or damage to property, the
relief valve must be allowed to discharge water in the event of
excessive temperature or pressure developing in the water heater. The
function of the temperature and pressure relief valve is to discharge
water in large quantities should circumstances demand. If the
discharge pipe is not directed to the drain as shown in Figure 6 or
other suitable means, the water flow may cause property damage.

REVERSE
FLOW

EXHAUST
HOOD

NATURAL DRAFT
EQUIPMENT

Summary of Contents for 100-83 AS

Page 1: ...type gas only Check the data plate near the gas control valve for the correct gas DO NOT USE THIS WATER HEATER WITH ANY GAS OTHER THEN THE ONE LISTED ON THE DATA PLATE Failure to use the correct gas c...

Page 2: ...e same room or area near the water heater Keep flammable products 1 far away from heater 2 in approved containers 3 tightly closed and 4 out of children s reach Installation Do not install water heate...

Page 3: ...IONS TEMPERATURE ADJUSTMENT BURNER ADJUSTMENT BURNER MAINTENANCE EMERGENCY SHUT DOWN REMOVAL OF BURNER ASSEMBLY REPLACING BURNER ASSEMBLY THERMOCOUPLE AND OR PILOT REPLACEMENT DRAINING AND FLUSHING IN...

Page 4: ...EATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION WE URGE YOU TO READ ALL INSTRUCTIONS THOROUGHLY before attempting installation or operation of your water heater Keep these instructions for future re...

Page 5: ...ld include those areas where flam mable liquids such as gasoline solvents liquefied propane or butane etc or other substances such as adhesives etc all of which emit flammable vapors may be improperly...

Page 6: ...nimum free area of 1 square inch per 4 000 BTU per hour of total input rating of all equipment in the enclosure Figure 4 3 When communicating with the outdoors through horizontal ducts each duct openi...

Page 7: ...130931 Rev April 07 4...

Page 8: ...t cracking of the gas valve inlet housing The suggested maximum torque is 31 5 ft Ibs The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked...

Page 9: ...treatment or any chemicals to any heat piping since the piping contains potable water DO NOT use with ferrous piping The system should be installed only with new piping that is suitable for potable w...

Page 10: ...ided in flue tube heater fittings as they may contain nonmetallic parts When making these connections always use a good grade of pipe joint compound and be certain that all fittings are drawn up tight...

Page 11: ...light matches Do not smoke 4 DO NOT touch electrical switches on or off 5 Extinguish any open flames 6 Shut off gas at manual shut off valve 8 130931 Rev April 07 7 Use an outside phone and immediate...

Page 12: ...uld remain lit If it goes out repeat steps 3 through 8 8b For Gas LP Light match and hold to pilot While holding lightedmatch to pilot depress the gas control knob all the way hold until pilot lights...

Page 13: ...4 Depress gas control knob slightly and turn clockwise to OFF If knob is in ON turn clock wise to PILOT then depress knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to O...

Page 14: ...gy Cut Off The Energy Cut Off will shut off all gas supplied to the Burner and pilot Burner in the event the water temperature exceeds 180 F The Energy Cut Off switch is a single use switch and is not...

Page 15: ...he pilot burner assembly NOTE If for any reason the thermocouple will not disengage from the pilot bracket assembly replace the complete pilot assembly follow steps 4 and 5 otherwise go to next step 3...

Page 16: ...ATER DO NOT ATTEMPT TO SERVICE THE WATER HEATER OR PERFORM OTHER RECOMMENDATIONS ON THIS LIST UNLESS YOU ARE TRAINED AND QUALIFIED TO DO SO SYMPTOM Burner will not ignite Burner flame floats Lifts off...

Page 17: ...tacking 3 Closed water system CORRECTIVE ACTION 1 Check with utility 2 Replace with new thermostat 1 Check with utility 2 Check with utility 3 Notify utility install dirt trap in gas lines 4 Clean che...

Page 18: ...ice clogged 3 Wrong pilot burner 1 Wrong pilot burner 1 Sulfides in the water CORRECTIVE ACTION 1 Replace with new thermostat control value 2 Replace control valve 1 See page 8 and 11 1 Provide ventil...

Page 19: ...17 19 8 10 16 LEGEND Special anode rod see page 13 Temperature Pressure Relief Valve is required but may not be factory installed It is imperative the replacement main burner main burner orifice mani...

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