american flame AF-4000 Series Manual Download Page 7

 

 

 

REV. 4-6-2010   

Page 7 of 11

   

4.  Connect the (2) wires from the spark to pilot assembly to the terminals marked 

“S”

 & 

“I”

 on the (AF-4000 MOD) 

module Note location on Figure #9. 

5.  Connect the (8) pin female connector on the wiring harness to the (8) pin male connector on the (AF-4000 MOD) 

module Note location on Figure #11. 

6.  Connect the black wire marked GROUND from the wiring harness to the appliance chassie. 
7.  Plug the (2) pin female connector marked PILOT (Orange & White wires) from the wiring harness to the (2) pin male 

connector on the front (Face) of the AF-4000 electronic control valve (Marked PILOT on the control valve) Note 
locations Figures #7 & #12. 

8.  Plug the (2) pin female connector marked MAIN (Green & White wires) from the wiring harness to the (2) pin male 

conector on the front (Face) of the AF-4000 electronic control valve (Marked MAIN on the control valve) Note 
locations Figures #7 & #12. 

9.  If a manual rocker or wall switch is used connect the (2) Brown wires marked SWITCH from the wiring harness to the 

switch Note marked wires Figure #12. 

Optional:

 If a 6 volt power supply is used connect the (2) 1/4” female terminals from the 6 volt transformer to the (2) 1/4” 

male terminals marked POWER on the module Note: location on Figure #11. 

Optional: 

If an AF-4000 BP battery pack is used follow the 

Wiring The (AF-4000 BP) Battery Pack 

section in these 

instructions.

 

 
 
 

 

 

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 

 

 

 

 

 

 

 

 

Figure # 9 

 

 

 

 

 

 

Figure #10 

 

 
 
 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
Figure # 11 

 

 

 

 

 

 

 

Figure #12 

 
Special Features On The (AF-4000 MOD)

 

Module 

 

The (AF-4000 MOD) module has (2) special features built into the system. 

CONTINUOUS PILOT FEATURE: 

This allows the user to change from a spark to pilot system to a standing pilot system 

for direct vent appliances during Cold Climate to keep the firebox warm. 
1.  There is a switch located on the side right side of the (AF-4000 MOD) module that reads CONTINUOUS PILOT 

ON/OFF this switch will allow the user to select the pilot mode of operation. Note: Figure #9 

6 Volt DC Adaptor

Power Connection

8 Pin IPI Connection

AF-4000 MOD Module End

 

Continuous Pilot

  Off/On Switch

Remote/Off Switch

ADJ.

“S” Pilot Connection

“I” Pilot Connection

AF-4000 MOD Module Rt Side

 

AF-4000 MOD  Module Lt Side

AUX Connection

Learn Button

 

1/4” female terminal

   (Manual Switch)

2 Pin connector

       (Pilot)

2 Pin connector

       (Main)

1/4” Fork terminal

   (Ground Wire)

(2) open terminals

   (No Wires)

(8) Pin Female Connector

           (White)

Brown Wire

Brown Wire

Black Wire

Orange Wire

Green Wire

(2) White Wires

AF-4000 MOD 8 Pin  Connector Wiring Harness

 

f i r e - p a r t s . c o m

Summary of Contents for AF-4000 Series

Page 1: ...ith High Low Variable DC Motor Drive Remote 4 With High Low Step Motor Model AF 4000MOT Type of Valve 0 Vented Control Valve 1 Ventfree Control Valve FEATURES Multi positional All Plans Versatile Moun...

Page 2: ...s Side Back of valve Ambient Temperature Range 0 0 F to 175 0 F 18 0 C to 79 0 C Voltage 6 Volt DC Powered Approvals CSA International Valve Report Number 224930 1546330 Module Report Number 224930 19...

Page 3: ...REV 4 6 2010 Page 3 of 11 DIMENSIONS fire parts com...

Page 4: ...hnician Force or any attempt to repair the gas control valve can result in fire or explosion Location Locate the AF 4000 gas control where it cannot be affected by steam cleaning high humidity drippin...

Page 5: ...re 4 1 Unscrew and remove the cover cap Note the position of the marker on the shaft of the Simple Rotary knob This mark will point to NAT or LP that indicates the type of gas the valve is set on 2 To...

Page 6: ...onic control valve is eqiuped with a HI LO solenoid HI LO DC motor drive or HI LO Step Motor locate the wiring connections on the HI LO device Note Figure 8 Figure 7 Figure 8 Wiring The AF 4000 MOD Mo...

Page 7: ...6 volt transformer to the 2 1 4 male terminals marked POWER on the module Note location on Figure 11 Optional If an AF 4000 BP battery pack is used follow the Wiring The AF 4000 BP Battery Pack secti...

Page 8: ...DC adaptor This adaptor is connected to the AF 4000 MOD by connecting the 2 1 4 female terminals from the adaptor to the 2 1 4 male terminals located on the AF 4000 MOD marked power Using the 6 0 volt...

Page 9: ...dden gas leaks can cause flashbacks in the appliance 2 Check for gas leaks with rich soap and water solution any time work is done on a gas system Gas Leak Test 1 Paint the pipe connectors upstream of...

Page 10: ...assembly and cleaning can cause unreliable operation Regular preventive maintenance is important in applications that place a heavy load on the system such as those used in commerical cooking agricul...

Page 11: ...F 4000 MOD module 3 Check the power sorce 1 the 6 volt power adaptor or the AF 4000 BP battery pack connections and condition of batteries 4 Optional check the position of the CONTINUOUS PILOT switch...

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