american flame AF-4000 Series Manual Download Page 4

 

 

 

REV. 4-6-2010   

Page 4 of 11

   

INSTALLATION

 

When Installing this Product…. 

  Read these instructions carefully. Failure to follow these instructions completely could damage the product or cause a 

hazardous condition. 

  Check the ratings given in the instructions and on the product to make sure the AF-4000 Electronic Gas Control is 

suitable for your application. 

  Installer must be a trained, experienced service technician. 

 

After installation is complete, check out product operation as provided in these instructions

 
 
 

Oxygen depletion hazard. Can cause injury or death due to asphyxiation. 

1.  Use only vented gas pilot assemblies on vented appliances. 

2. 

Use only unvented pilot assemblies on unvented appliances.

 

 
 
 
 
Fire or explosion hazard. Can cause property damage, servere injury or death.Follow  these warnings exactly: 

1.  Disconnect power before wiring to prevent electrical shock or equipment damage. 
2.  To avoid dangerous accumlation of fuel gas, turn off gas supply at the appliance service valve before starting 

installation, and perform a Gas Leak Test after installation is complete. 

3.  Always install the sediment tap in the gas supply line to prevent contamination of the gas control. 
4.  Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use any tools. If the gas 

contron knob does not operate by hand, the gas control should be replaced by a qualified service technician. Force or 
any attempt to  repair the gas control valve can result in fire or explosion. 

 

Location:

 

Locate the AF-4000 gas control where it cannot be affected by steam cleaning, high humidity, dripping water, corrosive 
chemicals, dust or grease accumulation or excessive heat. To assure proper operation, follow these guidelines: 
 
1.  Locate gas control in well-ventilated area. 
2.  Mount gas control high enough to avoid exposure to flooding or splashing water. 
3.  Assure the ambient temperature does not  exceed the ambient temperature ratings for each component. 
4.  Cover gas control if appliance is cleaned with water, steam, or chemicals or to avoid dust and grease accumulation. 
5.  Avoid locating gas control where exposure to corrosive chemical fumes or dripping water is likely. 
 

Install Piping to Gas Control: 

 

 

 

 

All piping must comply with the local codes and ordinances or with the  
National Fuel code (ANSI Z223.1 NFPA No. 54) which ever applies.  
Tubing installation must comply with approved standards and practices. 
1.  Use new, properly reamed pipe free from chips, When tubing is used,  

assure the ends are square, deburred and clean. All tubing bends  
must be smooth and without deformation. 

2.  Run pipe or tubing to the control. If tubing is used, obtain a tube-to-pipe  

coupling to connect the tubing to the control. 

3.  Install sediment trap in the supply line to the gas control. See Figure #1 
 
 

 

Gas Leakage Hazard. Failure to follow precautions can result in a  
gas-filled work area. 
 

Shut off the main gas supply before removing end cap. Test for gas leakage  
when installation is complete. 

 

 

 

 

 

 

 

 

 

 

 

Figure #1 

 
 

 

 

 

 

f i r e - p a r t s . c o m

Summary of Contents for AF-4000 Series

Page 1: ...ith High Low Variable DC Motor Drive Remote 4 With High Low Step Motor Model AF 4000MOT Type of Valve 0 Vented Control Valve 1 Ventfree Control Valve FEATURES Multi positional All Plans Versatile Moun...

Page 2: ...s Side Back of valve Ambient Temperature Range 0 0 F to 175 0 F 18 0 C to 79 0 C Voltage 6 Volt DC Powered Approvals CSA International Valve Report Number 224930 1546330 Module Report Number 224930 19...

Page 3: ...REV 4 6 2010 Page 3 of 11 DIMENSIONS fire parts com...

Page 4: ...hnician Force or any attempt to repair the gas control valve can result in fire or explosion Location Locate the AF 4000 gas control where it cannot be affected by steam cleaning high humidity drippin...

Page 5: ...re 4 1 Unscrew and remove the cover cap Note the position of the marker on the shaft of the Simple Rotary knob This mark will point to NAT or LP that indicates the type of gas the valve is set on 2 To...

Page 6: ...onic control valve is eqiuped with a HI LO solenoid HI LO DC motor drive or HI LO Step Motor locate the wiring connections on the HI LO device Note Figure 8 Figure 7 Figure 8 Wiring The AF 4000 MOD Mo...

Page 7: ...6 volt transformer to the 2 1 4 male terminals marked POWER on the module Note location on Figure 11 Optional If an AF 4000 BP battery pack is used follow the Wiring The AF 4000 BP Battery Pack secti...

Page 8: ...DC adaptor This adaptor is connected to the AF 4000 MOD by connecting the 2 1 4 female terminals from the adaptor to the 2 1 4 male terminals located on the AF 4000 MOD marked power Using the 6 0 volt...

Page 9: ...dden gas leaks can cause flashbacks in the appliance 2 Check for gas leaks with rich soap and water solution any time work is done on a gas system Gas Leak Test 1 Paint the pipe connectors upstream of...

Page 10: ...assembly and cleaning can cause unreliable operation Regular preventive maintenance is important in applications that place a heavy load on the system such as those used in commerical cooking agricul...

Page 11: ...F 4000 MOD module 3 Check the power sorce 1 the 6 volt power adaptor or the AF 4000 BP battery pack connections and condition of batteries 4 Optional check the position of the CONTINUOUS PILOT switch...

Reviews: