Amazone ZG-B 5500 Drive Operating Manual Download Page 63

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Structure and function

5.12

Main shutter slide

Fig. 30

(1) Main shutter slide

(2) Hand lever for adjustment

(3) Clamping bolt to secure adjustment

(4) Scale

(5) Pointer

Adjust the quantity to be spread on the main shutter slide.

Close the main shutter slide or double shutter during the transport.

ZG-B

BAG0003.18 01.19

Summary of Contents for ZG-B 5500 Drive

Page 1: ...B 5500 Special Super Drive ZG B 8200 Special Super Drive Trailed spreader MG5160 BAG0003 18 01 19 Printed in Germany Please read this operating manual before first commis sioning Keep it in a safe pl...

Page 2: ...ion would not only harm himself but also make the mistake of blaming the machine for pos sible failures instead of himself In order to ensure success one should enter the mind of a thing make himself...

Page 3: ...H DREYER GmbH Co KG Postfach 51 D 49202 Tel E mail Hasbergen 49 0 5405 501 0 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www amazone de Pl...

Page 4: ...the safety information Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine operators have read this operating...

Page 5: ...24 2 16 Safety information for the operator 25 2 16 1 General safety and accident prevention information 25 2 16 2 Hydraulic system 28 2 16 3 Electrical system 29 2 16 4 Coupled machines 29 2 16 5 Bra...

Page 6: ...reading with the boundary spreading Limiter 72 5 21 Conveyor belt 72 5 21 1 Belt conveyor driven hydraulically 73 5 21 2 Ground wheel drives of conveyor belt 74 5 22 Foldable ladder 75 5 23 Stand 76 5...

Page 7: ...Setting the spreading discs OM 124 8 3 1 Setting the working width 124 8 3 2 Adjusting the spreading vane positions 125 8 3 3 Checking the working width and lateral distribution 127 8 3 4 Late top dr...

Page 8: ...draulic hose lines 170 12 11 4 Installation and removal of hydraulic hose lines 171 12 11 5 Mounting hose fittings with O rings and sleeve nuts 171 12 12 Hydraulic fluid filter 172 12 13 Cleaning the...

Page 9: ...are always seen from the direction of travel 1 3 Diagrams used Operator control action and responses Actions to be carried out by the operator are given as a numbered list It is important that the seq...

Page 10: ...d in working with on the machine Have read and understood this operating manual The operator is obliged To keep all the warning symbols on the machine in a legible state To replace damaged warning sym...

Page 11: ...ilable to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one or more of the...

Page 12: ...hysical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may result in death or serious physi...

Page 13: ...ance personnel Check all the available safety equipment regularly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly...

Page 14: ...ined if necessary and have been in formed about the necessary protective equipment and measures 3 People with specialist technical training shall be considered as a specialist Due to their specialist...

Page 15: ...eitseinrichtungen auf Funktion berpr fen 2 10 Design changes You may make no changes expansions or modifications to the ma chine without the approval of AMAZONEN WERKE This is also valid when welding...

Page 16: ...s does not guarantee that they have been con structed in a way as to meet the requirements placed on them AMAZONEN WERKE shall accept no liability for damage caused by the use of unreleased spare and...

Page 17: ...Field 1 is a symbol describing the danger surrounded by triangular safety symbol Field 2 is a symbol showing how to avoid the danger Warning symbols explanation The column Order number and explanation...

Page 18: ...General safety instructions 2 13 1 Positions of warning symbols and other labels The following diagrams show the arrangement of the warning symbols on the machine Fig 1 Fig 2 18 ZG B BAG0003 18 01 19...

Page 19: ...General safety instructions Fig 3 Fig 4 ZG B BAG0003 18 01 19 19...

Page 20: ...ts such as the hand or arm Never open or remove protective equipment from chains or belt drives while the tractor engine is running and the PTO shaft is connected hydraulic drive is engaged or the gro...

Page 21: ...ne is running with the PTO shaft connected hydraulic drive engaged or as long as the tractor engine can be unin tentionally started with the PTO shaft con nected hydraulic drive engaged MD 095 Read an...

Page 22: ...ervention in the machine e g installation adjusting troubleshooting cleaning maintaining and repairing due to the tractor and the machine being started unintentionally and rolling These dangers can ca...

Page 23: ...ny where on the body Secure the machine against unintended contin ued movement before uncoupling the machine from the tractor To do this use the parking brake and or the wheel chock s MD 175 The torqu...

Page 24: ...king areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment through leakage o...

Page 25: ...machine Connecting and disconnecting the machine Only connect and transport the machine with tractors suitable for the task When connecting machines to the tractor three point hydraulic system the at...

Page 26: ...ine and their function There is no time for this when the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only s...

Page 27: ...aded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight of the machine in...

Page 28: ...ic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use original AMAZONE hydraulic hose lines The hydraulic h...

Page 29: ...ormation is not followed If retrofitting electrical units and or components on the ma chine with a connection to the on board power supply the user is responsible for checking whether the installation...

Page 30: ...uplings of the supply and brake line Only move off with the machine connected when the pressure gauge on the tractor shows 5 0 bar Drain the air reservoir every day Before driving without the machine...

Page 31: ...AZONEN WERKE 2 16 7 Fertiliser spreader operation Stay clear of the working area Danger from flying fertiliser parti cles Direct persons away from the throwing range of the fertilis er spreader Do not...

Page 32: ...PTO shaft manufacturer When turning corners observe the permitted bending and dis placement of the PTO shaft Before switching on the universal joint shaft check that the se lected universal joint shaf...

Page 33: ...he machine connector has been removed from the on board computer Regularly check the nuts and bolts for a firm seat and retighten them as necessary Secure the raised machine and or raised machine part...

Page 34: ...ansport the machine with a tractor for loading and unloading if the tractor meets the necessary power requirements Pneumatic braking system Only move off with the machine connected when the pressure g...

Page 35: ...at the machine This helps you to understand the machine better 4 1 Overview of subassemblies Fig 7 1 Drawbar 2 PTO shaft 3 Stand 4 Frame 5 Wheel chocks 6 Belt conveyor 7 Hopper 8 Guard tube 9 Spreader...

Page 36: ...Fig 8 PTO shaft guard On the PTO shaft ZG B Super Special On the gearbox ZG B Super Special On the ground wheel ZG B Super Fig 9 Guard tube Fig 10 Guard plate for intermediate floor belt drive Fig 11...

Page 37: ...ith coupling head for air pressure brake Alternative Brake line with connection to hydraulic brake Fig 13 4 4 Transportation equipment Fig 14 1 2 rear lights 2 brake lights 2 turn indicators 2 2 red r...

Page 38: ...ated as follows Along the contours Direction of travel to the left 5 Direction of travel to the right 5 Along the gradient Up the slope 15 Down the slope 15 Using the steering drawbar with TrailTron c...

Page 39: ...propriate section shall be valid No one may stand in the machine danger area as long as the tractor engine is running with a connected cardan shaft hydraulic system as long as the tractor and machine...

Page 40: ...ically permissible drawbar load A0 6 Technically permissible axle load A1 Machine rating plate The machine rating plate specifies 1 Vehicle ID no 2 Machine ID no 3 Product 4 Basic weight kg 5 Perm dra...

Page 41: ...0 50 26 5 0 2700 2300 2700 2630 750 60 30 5 0 2750 2392 2750 2722 18 4 15 R38 0 2480 2530 2480 2860 23 1 26 0 2437 2410 2437 2740 28L 26 0 2714 2422 2714 2752 Brake Overrun brake with automatic revers...

Page 42: ...he permissible axle load Tyre load capacity per wheel The load index on the tyre indicates the load capacity of the tyre The speed index on the tyre indicates the maximum speed at which the tyre has t...

Page 43: ...al pressure the tyre load capacity is reduced In that case observe the reduced payload of the implement Please also follow the specifications of the tyre manufacturer WARNING Danger of accident In eve...

Page 44: ...ent see page 56 Brake system Dual circuit service brake system 1 hose coupling red for the supply line 1 hose coupling yellow for the brake line Single circuit service brake system 1 service line hose...

Page 45: ...used for lime treatment in forests applying sand on golf courses in winter service The conveyor belt Fig 17 1 delivers the spreading material Fig 17 2 from the hopper Fig 17 3 to the spreader units T...

Page 46: ...B Super Conveyor belt with drive via ground wheel ZG B Drive Distance related metering via electro hydraulically con trolled floor belt AMATRON 3 in cab terminal Double shutter system fitted as standa...

Page 47: ...he braking force is set in 3 stages depending on the load status of the machine Machine full 1 1 Machine partially full 1 2 Machine empty 0 Brake released Fig 17 Fig 19 1 Air reservoir 2 Drainage valv...

Page 48: ...s couple the hose coupling on the brake line yellow first and then the hose coupling on the supply line red The service brake on the machine is immediately released from the brake setting if the red h...

Page 49: ...d may set the unbraked machine in motion When the machine is uncoupled or pulled away from the trailer air is vented from the trailer brake valve supply line The trailer brake valve is automatically s...

Page 50: ...union if present hand tight 5 2 2 Uncoupling the hydraulic service brake system 1 Loosen the hydraulic screw union if present 2 Protect the hydraulic plug and hydraulic socket against soiling using t...

Page 51: ...mergency brake is being charged DANGER Risk of accident through brake malfunction After withdrawing the safety splint e g when activating the emergen cy brake it is essential to insert the safety spli...

Page 52: ...on for releasing applying in the end area the parking brake requires approx 20 kg manu al force to be applied Fig 22 Fig 24 Crank position for quick releasing applying A Apply the tractor parking brak...

Page 53: ...pulling cable to a fixed point on the tractor Fig 24 5 5 Wheel chocks Each of the wheel chocks is attached with a thumb bolt on the right side of the implement Parking position of the wheel chocks Fi...

Page 54: ...quipped with a safety chain in compliance with local country regulations The safety chain must be correctly fixed to a suitable position on the tractor before transporting Fig 27 5 7 Immobiliser for t...

Page 55: ...t adjustable Draw bars Draw bar with towing eye Fig 28 1 for coupling to the tractor pin coupling Draw bar with ball coupling Fig 28 2 for coupling to the tractor ball coupling Hitch draw bar with rot...

Page 56: ...ypes of activa tion depending on the hydraulic function Latched for a permanent oil circulation Tentative activate until the action is executed Float position free oil flow in the control unit Marking...

Page 57: ...sions cutting catching drawing in and knocks from faulty hydraulic functions when the hydraulic hose lines are connected incorrectly When coupling the hydraulic hose lines observe the coloured mark in...

Page 58: ...ts 3 Protect the hydraulic plug and hydraulic socket against soiling using the dust protection caps 4 Place the hydraulic hose lines in the hose cabinet 5 10 Hyclick electro hydraulic preselection For...

Page 59: ...shaft or damaged safety devices Never use the PTO shaft if the safety device is missing or dam aged or without correctly using the supporting chain Before all use check that all PTO shaft protective...

Page 60: ...oupling the PTO shaft refer to the operating manual provided for the PTO shaft observe the permissible drive speed of the machine observe the correct installation length of the PTO shaft Here see the...

Page 61: ...tractor s universal joint shaft 5 Fit the latch of the PTO shaft over the universal joint shaft of the tractor until the latch is heard to engage When coupling the PTO shaft refer to the operating man...

Page 62: ...d the uncoupled PTO shaft Clean and lubricate the universal joint shaft if it will not be used for an extended period 1 Uncouple the machine from the tractor Also refer to the chapter Uncoupling the m...

Page 63: ...Main shutter slide 2 Hand lever for adjustment 3 Clamping bolt to secure adjustment 4 Scale 5 Pointer Adjust the quantity to be spread on the main shutter slide Close the main shutter slide or double...

Page 64: ...nd close hydraulically the fertilizer sluice via double shutter By half side opening half side spreading is possible Fig 32 1 Double shutter taken out of operation Commissioning decommissioning worksh...

Page 65: ...cure with a linch pin Removal pull out the linch pins and remove the chain rake from the mount Fig 33 5 14 2 Chain rake on the double shutter Implements with a double shutter can be equipped with a ch...

Page 66: ...ture and function Take the chain rake out of operation workshop task 1 Put the chain hook in the parking device on the double shutter 2 Put the double slider into operation Fig 35 66 ZG B BAG0003 18 0...

Page 67: ...scs 18 24 can be used for working widths of 18 24 m The OM spreading discs 24 36 can be used for working widths of 24 36 mr As seen in the direction of travel Left spreading disc Fig 37 1 with L mark...

Page 68: ...ure and function Setting the funnel chute Fig 38 The holes are labelled with the numbers 1 and 2 Funnel chute position Spread rate Hole 1 up to 150 kg ha Hole 2 More than 150 kg ha 68 ZG B BAG0003 18...

Page 69: ...preading lime with lime spreading discs Fig 39 1 spreading discs of lime 2 guide plate For spreading earth moist lime fertilizers use the deflector guide and the chain rake Setting the guide plate Fig...

Page 70: ...fertiliser with lime spreading discs Fig 41 1 spreading discs of lime 2 guide plate Special case For spreading granulated non nitrogen fertiliser up to a working width of 18 m use the roof chute Roof...

Page 71: ...turn them by hand to make sure that the spreading vanes do not collide Fig 43 1 Spreading discs for bone meal 2 Roof chute For spreading bone meal up to a working width of 18 m use the roof chute and...

Page 72: ...n the guide bracket Fig 45 Hydraulic throttle Fig 46 The speed for raising the Limiter M is adjustable via the throttle rotator The throttle is located at the end of the hose line or on the hydraulic...

Page 73: ...ction 5 21 1 Belt conveyor driven hydraulically ZG B Special ZG B Super Manual gearbox with two speeds and idle Fig 48 ZG B Drive The belt conveyor is driven hydraulically by a gearbox Fig 49 ZG B BAG...

Page 74: ...m the wheel Fig 51 The stroke of the drive wheel can be adapted to the size of the spreader s tyre by changing the position of the ram Fig 51 1 Stop tap on the hydraulic hose Fig 52 Stop tap closed Po...

Page 75: ...ldable ladder The foldable ladder Fig 53 1 enables a user to comfortably ascend the hopper for cleaning pur poses Fig 53 Warning Keep the ladder folded in and locked when the vehicle is in mo tion Fig...

Page 76: ...f the stand steady and pull the pins Fig 54 3 out of the stand 2 Lower the stand 3 Insert the pins in the upper hole and secure them 4 Wind down the stand Fig 54 1 to the limit stop using the hand cra...

Page 77: ...eath er The hopper cover is optional Hydraulically operated via tractor control unit natural ZG B Super Special via in cab terminal AMATRON 3 or HyClick ZG B Drive manually operated nur ZG B 5200 Spec...

Page 78: ...ugh the FertiliserService application for Android and iOS mobile devices From the online FertiliserService See www amazone de Service FertiliserService Using the QR codes shown below you can directly...

Page 79: ...or the calibration factor when calibrating the fertiliser After identification of the fertiliser read the settings from the setting table Shutter position for manual spread rate setting Spreading vane...

Page 80: ...The slider position required for a specific spreading quantity is determined by means of fertiliser calibration The hydraulic functions are operated using the AMATRON 3 Open and close the slide gates...

Page 81: ...rtually 100 precise tracking captures the position of the angle of the drawbar Fig 62 1 to determine the direction of travel of the tractor If the position of the drawbar deviates from the tractor s c...

Page 82: ...n performing a turning manoeuvre on a headland and on tight bends at high speeds due to the shifting of the centre of gravity when the steering drawbar is pushed in The risk of tipping over is especia...

Page 83: ...MATRON 3 ausschalten 3 Actuate tractor control unit red Switch off oil circulation 4 Secure the steering draw bar into position 0 by closing the stop tap Fig 63 1 Before using the implement open the s...

Page 84: ...g and confirming Wait for rising of the unit lighting let go of the button when the unit lighting flashes When switching on the power supply the weighing terminal dis plays the current weight of the t...

Page 85: ...ight on the left yyyy kg Enter calibration weight cEntr Weight in the middle RiGht Weight on the right by 1 2 5 by 10 20 30 round Rounding xxxx kg Measuring val ue display ESC contr Adjustable in 15 s...

Page 86: ...hing equipment customer services When calibrating the measurement device is assigned with two val ues The value 0 kg is assigned to the empty tank Any value greater than 2000 kg is assigned according...

Page 87: ...ter a long period of deactivation of the on board power supply Key assignment keys not listed are have no function Key Key assignment Key Key assignment Switch AMALOG On Off Display of worked part are...

Page 88: ...ates that the AMALOG is receiving impulses from the gearbox sensor the AMALOG is working correctly Fig 65 Press Display Fig 66 of worked part area e g 10 5 ha since activating the start function 1 Con...

Page 89: ...e Connecting the terminal 1 Insert the counterpiece Fig 68 1 into the console and secure with the thumb screw Fig 68 2 Fig 68 2 Insert the power cable Fig 69 1 into the console and the 12V tractor soc...

Page 90: ...the code Mode 1 Activate the functions of the on board computer Code 1 Activate all functions of the on board computer Code 2 Activate only the hectare counter of the on board computer Enter working...

Page 91: ...Determine impulses per 100 m Seite 92 If the exact calibration value is known you can enter the Impulses per 100 m calibration value manually in the AMALOG see section Enter calibration value imp 100...

Page 92: ...e field measure out a calibration dis tance of exactly 100 m Mark the start and end point of the calibra tion distance 2 Move tractor vehicle to starting position Fig 73 and seed drill to operational...

Page 93: ...to download the following EasyCheck app EasyCheck operating manual Fig 75 5 30 7 Mobile test rig The mobile test rig serves to check the lateral distribution on the field The mobile test rig consists...

Page 94: ...r and machine must meet the national road traffic regulations The operator and the operator shall be responsible for compli ance with the statutory road traffic regulations WARNING Risk of contusions...

Page 95: ...20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the total...

Page 96: ...f tractor and front ma chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tractor operating manual or measure...

Page 97: ...l in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the combined tractor and machine H L V tat F T G G Enter the numeric value for the calculated actual total weight and t...

Page 98: ...ated values must be less than or equal to the permissible values WARNING Risk of crushing cutting being caught or drawn in or impact through insufficient stability and insufficient tractor steering ca...

Page 99: ...a per missible drawbar load sufficient for the actual drawbar load that the axle loads and weights of the tractor altered by the drawbar load are within the approved limits If necessary weigh them tha...

Page 100: ...24347 Lower hitch Towing hooks hitch hooks ISO 6489 19 Drawbar eye Centre bore 50 mm Eyelet 30 mm ISO 5692 1 Swivel drawbar eye compatible only with form Y hole 50 mm ISO 5692 3 Drawbar eye Centre bo...

Page 101: ...ar of the implement Coupling device of the tractor The actual DC value calculated for the combination must be less than or equal to the DC values specified The permissible DC values of the implement c...

Page 102: ...ut their own brake system WARNING Risk of crushing cutting being caught or drawn in or impact through the brake power of the tractor being inadequate The tractor must achieve the brake rate specified...

Page 103: ...operating manual sup plied with the PTO shaft when adjusting the PTO shaft WARNING Danger of being caught and drawn in if the PTO shaft is installed incorrectly or if unauthorised design changes are m...

Page 104: ...o so raise and lower the machine via the tractor s three point hydraulic system While doing so actuate the manual controls for the tractor s three point hydraulic system on the rear of the tractor fro...

Page 105: ...e is running with a connect ed turbine shaft hydraulic system When the ignition key is inserted in the tractor and the trac tor engine with the connected turbine shaft hydraulic sys tem could be start...

Page 106: ...ed all the way round 1 Lift machine slightly using lifting crane DANGER Use the attachment points marked for lifting belts See also Loading section page 34 2 Loosen wheel nuts on the inflatable spare...

Page 107: ...ptimum brak ing and minimum wear to brake pads see Maintenance section page 161 6 6 Adjusting the height of the machine drawbar 1 Uncouple the spreader from the tractor and park it using the support 2...

Page 108: ...ment of the system setting screw caused by persistent strain on the pressure relief valve of the tractor hydraulic system Adjustments may only be made in a pressureless state If there are hydraulic ma...

Page 109: ...m pressure and flow regulated setting pump with direct load sensing pump connection and LS set ting pump Put the system setting screw in position B 3 Load Sensing hydraulic system with con stant flow...

Page 110: ...provided When installed the position encoder must be directly above the pivot point of the tractor pin coupling Fig 83 4 Keep the distance between the coupling point and position encoder Fig 84 X as s...

Page 111: ...nsufficient tractor steering and braking power on improper use of the tractor You may only connect the machine to tractors suitable for the pur pose For this see the chapter Checking the suitability o...

Page 112: ...the machine leaving a clearance of approximately 25 cm between tractor and machine 2 2 Secure the tractor against unintentional starting and unin tentional rolling 2 3 Check whether the universal joi...

Page 113: ...empty machine on a horizontal space with a hard surface When uncoupling the machine there must always be enough space in front of the machine so that you can align the tractor with the ma chine if ne...

Page 114: ...air reservoir Remove all air from the braking system at the drain valve on the air reservoir 1 Connect the machine to the manoeuvring vehicle 2 Brake the manoeuvring vehicle 3 Remove the wheel chocks...

Page 115: ...e the tractor cabin against entry of other persons to prevent unintentional actuation of the tractor s hydraulic system Please note that the individual spreading properties of the spread material have...

Page 116: ...B Special Super The scale value can be found in the spreading table or determined by using the enclosed slide rule Settings depends on the main shutter slide the provided belt speed The slider positi...

Page 117: ...ame group of fertiliser bulk density kg l spread rate see page KAS KAS 27 N gran fertiva GmbH 1 1 02 62 64 KAS KAS 27 N gran Linzer NAC 2 0 98 59 61 KAS KAS 27 N gran Hydro Rostock 1 1 03 62 64 KAS KA...

Page 118: ...e determined shutter position by two 1 Determine the bulk density kg l of the fertiliser by weighing a precisely filled litre gauge 2 On the sliding ruler push the marking K to the desired spreading q...

Page 119: ...slide position with the aid of the cal culating disc rule is carried out after a spread rate check This way the varying flowing properties of the fertiliser are already considered when determining th...

Page 120: ...e the tractor PTO shaft and wait until the PTO shaft and the con veyor belt have come to a standstill Briefly lift the gear change shift Fig 86 2 and let it catch in the desired position Fig 86 Contro...

Page 121: ...hart 2 Unscrew the hex bolt 3 Remove the spreading disc 4 Screw in the hex bolt again 5 Remove the funnel chute 6 Hang the calibration device Fig 87 1 in the pockets Fig 87 2 and secure using clip pin...

Page 122: ...24 m multiplier 10 Required forward distance at desired working working width m 1000 Working width m Due to the limited capacity of the calibration tray halve the test dis tance and double the multip...

Page 123: ...measuring time for working widths measuring distances or speeds of operation not shown in the table Required test distance at desired working width sec test distance m x 3 6 Speed of operation km h De...

Page 124: ...anes allow the ad justment of these specific spreading properties of a fertiliser so that the respective fertiliser can be spread over the desired working width Working width Spreading disc pair 10 16...

Page 125: ...o 28 the longer spreading vanes Fig 88 4 are assigned the scale Fig 88 2 with the values from 35 to 55 For the short spreading vane Fig 88 3 read off the set value on the read off edge Fig 88 5 For th...

Page 126: ...ing chart for the short and long spreading vanes 4 4 Swivel the respective spreading vane so that you can read off the required setting on the scale on the read off edge 4 5 Firmly retighten the respe...

Page 127: ...are therefore only to be con sidered as reference values since the spreading properties of the fertiliser types can change Check the working width and lateral distribution and optimise the fertiliser...

Page 128: ...conducted For late top dressing Swivel the swivel blades of the spreading discs without slackening the nuts without any tools into the upper position Fig 90 This way the fertiliser spread fan is rais...

Page 129: ...llowing No fertiliser must be spread within one me tre of the boundary with use of boundary spreading devices No fertiliser must be spread within three metres of the boundary without use of boundary s...

Page 130: ...values of the setting chart are to be understood as guide numbers as the fertiliser conditions may vary Readjust the Lim iter if necessary The boundary edge distance in the setting chart always indi...

Page 131: ...erical values move the boundary spreading de flector on the guide bar 1 Release the clamping lever for this purpose If the swivel range of the clamping lever handle is not sufficient lift the handle t...

Page 132: ...flector hydraulically On the upper side of the border spread deflector you will find on the right hand and left hand side each one setting lock Fig 99 1 Slacken the nuts Fig 99 1 of the setting locks...

Page 133: ...ies into account as well as the road traffic visibility and weather conditions the driving characteristics of the tractor and the connected machine WARNING Danger of breaking during operation insuffic...

Page 134: ...e main shutter Close the swivelable hopper cover ZG B Drive Put the TrailTron draw bar in transport position see page 80 Close the double shutter on both sides Keep the AMATRON 3 switched off during r...

Page 135: ...ed turbine shaft hydraulic sys tem could be started unintentionally WARNING Danger from ejected damaged components caused by imper missibly high drive speeds of the tractor universal joint shaft Obser...

Page 136: ...ng over when the steering drawbar is pushed in particularly on very uneven or sloping terrain With a loaded or partially loaded implement with tracking steering drawbar there is a risk of tipping over...

Page 137: ...ndividual varieties may separate After ever use remove any fertiliser clinging to the spreading vanes ZG B Drive before starting with the spreading operation Job data Machine data Enter on AMATRON 3 a...

Page 138: ...insufficient tractor steering and braking power on improper use of the tractor Comply with the maximum load of the connected machine and the approved axle and drawbar loads of the tractor If necessar...

Page 139: ...any residues Risk of tripping ZG B Drive See the software AMABUS operating manual machine data ZB B Super Before emptying switch the the drive of convey or belt from ground wheel drive to PTO shaft dr...

Page 140: ...WARNING Danger of ejection of parts of the spreading vanes swivel blades caused by worn spreading vanes swivel blades Every day at the start and end of spreading work check all spreading vanes for vi...

Page 141: ...nit blue 5 After having finished the spreading operation Disengage the PTO shaft at slow tractor s rev speed ZG B Super Stop ground wheel drive Close the shutter GEFAHR Do not stand in the slewing ran...

Page 142: ...t be noted Open and close the sliders for forward tramlines T1 T2 etc and return trips tramlines T3 etc at different distances to the field edge Open the slide gate after entering the tram line at poi...

Page 143: ...e spreading discs and the spreading vanes The spreading properties of your fertiliser differ from those of the one we tested when creating the setting chart Contact the AMAZONE Fertiliser Service 0540...

Page 144: ...tor Power supply to valve block inter rupted Check cable plug and contacts Oil filter contaminated Replace clean oil filter Seite 172 Solenoid valve dirty Rinse solenoid valve sivulla 172 The temperat...

Page 145: ...pment with new equipment DANGER When carrying out maintenance and repair observe the safety instructions see page 33 You may only carry out maintenance or repair work under moving machine parts that a...

Page 146: ...me welding load bearing components Protective measures are necessary such as covering lines or extending lines in particularly critical locations during welding drilling and grinding work when working...

Page 147: ...mponents Never aim the cleaning jet of the cleaning nozzle of the high pressure cleaner steam jet directly at lubrication points bearings rating plates warning signs and stickers Always maintain a min...

Page 148: ...un before greasing so that no dirt enters the bearing Completely press out the soiled grease in the bearings and replace it with new grease Fig 105 Lubricants For lubrication use a lithium saponified...

Page 149: ...C ECO Master automatic linkage adjuster Each time the brake pads are replaced 1 Remove the rubber stopper cap 2 Apply grease 80 g until sufficient clean grease escapes at the adjusting screw 3 Slacken...

Page 150: ...ng The grease should fill approximately a quarter to a third of the space in the fitted hub 8 Fit the axle nut and adjust the bearing and brake Finally carry out a function check and an appropriate te...

Page 151: ...k for obvious defects Air reservoir for the air pressure brake Drain the air reservoir 163 Spreading discs and vanes Condition check replace if nec essary 154 Oil filter Check contamination indicator...

Page 152: ...unction of the auto matic linkage adjuster 161 X Brake pad check 161 X Expanding lever brake Brake settings 162 X Line filter Clean Replace damaged filter inserts 163 Coupling device Check the fasteni...

Page 153: ...nd remove the funnel chute if fitted The right hand side gearbox shaft is provided with a shear pin Here always set up the right hand spreading disc with the two keys GEFAHR Do not stand in the immedi...

Page 154: ...f fixing bolts and quick release screw connec tions When replacing the spreading vanes it is essential to replace used self locking nuts of the fixing bolts with new ones A used self locking nut no lo...

Page 155: ...n unused self locking nut so that they can move on the spreading disc 7 Tighten the self locking nut with a tool to the extent that you can still just swivel the spreading vane by hand 8 Install the r...

Page 156: ...is sufficient 1 Self locking nut 2 Plate spring 3 Fixing bolt 4 Plastic disc 1 Release the self locking nut 2 Remove the self locking nuts disc springs and swivel blades from the fixing bolts 3 Ensure...

Page 157: ...this causes the pulley to turn around the swivel axle As a result the dis tance between the pulley and the drive drum increases on the side toward which the belt con veyor is moving The larger distanc...

Page 158: ...ightening torque Lower link trav erse Cat 3 34 5 mm Cat 4 48 0 mm Cat 5 56 0 mm M20 8 8 8 410 Nm Ball coupling K80 LI009 82 mm M16 10 9 8 300 Nm K80 LI040 82 mm M20 10 9 8 560 Nm K80 LI015 82 mm M20 1...

Page 159: ...rried out by trained specialist personnel Special care is required for welding torch cutting and drill ing work in the vicinity of brake lines Always carry out a braking test after any adjusting or re...

Page 160: ...eel hub bearings 1 To check the play on wheel hub bearings raise the axle until the wheels turn freely Fig 116 2 Release the brake 3 Place a lever between the tyre and the ground and check the play If...

Page 161: ...heel brake must be readjusted Adjustments are made using the readjustment hexagon bolt on the linkage adjuster Set free travel a to 10 12 of the connected brake lever length B e g lever length 150 mm...

Page 162: ...the wheel is hard to turn in the direction of travel 3 Turn the regulating screw back until a brak ing effect can no longer be felt when the wheel turns forwards 4 Reinstall the tension lever system...

Page 163: ...2 3 from the air reservoir and clean the reservoir if there are signs of dirt Fig 122 Line filter Change damaged filter inserts 1 Press together the locking piece Fig 123 1 on the two lugs 2 Remove th...

Page 164: ...Checking the pressure in the air reservoir Connect a pressure gauge to the test connection on the air reservoir Set value 6 0 to 8 1 0 2 bar 3 Checking the brake cylinder pressure Connect a pressure g...

Page 165: ...stem comply with the chapter Safety information for the operator page 25 Adjusting the parking brake When the parking brake is off the brake cable must be slightly slack even if the air sprung suspens...

Page 166: ...essures Only use the tyres and wheels which we have specified see page 44 Repair work on tyres must only be carried out by specialists us ing suitable fitting tools Installing tyres requires sufficien...

Page 167: ...as it is then too low when the tyres cool down 12 10 2 Fitting tyres Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new another tyre Corrosion can cause damage...

Page 168: ...your hand or fingers Escaping high pressure fluid hydraulic fluid may pass through the skin and ingress into the body causing serious injuries If you are injured by hydraulic fluid contact a doctor i...

Page 169: ...years Even with proper storage and approved use hoses and hose connec tions are subject to natural ageing thus limiting the length of use However it may be possible to specify the length of use from...

Page 170: ...er layer up to the ply e g scouring points cuts cracks Brittleness of the outer layer crack formation of the hose materi al Deformations which do not match the natural shape of the hose Both in a depr...

Page 171: ...g protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose length must be appropriate so that the s...

Page 172: ...the filter press the contamination indicator back into place Green ring again visible 12 13 Cleaning the solenoid valves To eliminate impurities from the solenoid valves they must be flushed through T...

Page 173: ...earbox 2 5l Angular gearbox ground wheel drive 1 0l 12 15 Electric lighting system WARNING Replace defective bulbs immediately so that you do not pose a hazard to other motorists and cyclists Replacem...

Page 174: ...485 M 18x1 5 325 460 550 M 20 30 410 580 690 M 20x1 5 460 640 770 M 22 32 550 780 930 M 22x1 5 610 860 1050 M 24 36 710 1000 1200 M 24x2 780 1100 1300 M 27 41 1050 1500 1800 M 27x2 1150 1600 1950 M 3...

Page 175: ...stable throttle valve Fig 128 ZG B Drive 1 Control spool valve P red 2 Pressure free return flow T red 3 Oil filter 4 Inspection port 5 Load Sensing control cable LS red 6 System reversing screw 7 Hop...

Page 176: ......

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Summary of Contents for ZG-B 5500 Drive

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Amazone ZG-B 5500 Drive, Operating Manual, Page: 63 / 176

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Summary of Contents for ZG-B 5500 Drive

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